Magic-Pak V Series Installation Instructions Manual Download Page 11

Page 11 of 21

507389-01

Issue 1504

Blower

The unit contains a direct-drive, multispeed blower. The proper 

speeds have been preset at the factory for heating and cooling. 

Refer to the wiring diagram for recommended

heating/cooling speeds for specific models. Direct-drive blower 

motors are permanently lubricated and do not require oiling.

Limit Control

A fixed temperature limit control is provided which will shut 

off the gas to the main burners if the unit is overheated for any 

reason. The control must not be adjusted or relocated.

High Altitude Adjustments (U.S. Installations)

Ratings shown on the rating plate are for elevations up to 2000 

feet. For elevations above 2000 feet, ratings should be reduced at 

a rate of 4% for each 1000’ above sea level.  Refer to the National 

Fuel Gas Code Z223.1 (latest edition) for further explanation.

High Altitude Adjustments (Canadian Installations)

High altitude conversions may be made by the manufacturer’s 

authorized representative, in accordance with the requirement 

of the manufacturer, provincial, or territorial authorities having 

jurisdiction, and in accordance with the requirements of CAN/CGA 

B149.1 or B149.2 Installation Code. A high altitude conversion kit, 

available from the manufacturer and approved for this purpose, 

must be used.

Installation and Operation in Extremely Cold Weather Areas

In areas where extremely cold (below – 20°F) outdoor temperatures 

can be expected, some additional installation and operating 

precautions should be taken. The following precautions are taken 

to prevent possible vent system ice blockage that could result in 

safety shutdown of the burners:

1.  Adjust to the highest achievable temperature rise within 

the rise and static pressure ranges specified on the rating 

plate. Depending on specific model, it may be possible to 

change to a lower heating blower speed tap to get a higher 

temperature rise. This also increases comfort.

2.  Make sure there are no leaks of outside air into the return 

air system.

3.  Keep the outside louver grille as free as possible of any ice 

that may form and obstruct the flue outlet.

START-UP

For Your Safety Read Before Lighting

If you do not follow these instructions exactly, a fire or 

explosion may result causing property damage, personal 

injury, or loss of life.

 

 WARNING

This furnace is equipped with a direct ignition control.  Do 

not attempt to manually light the burners.

 

 CAUTION

Priming Condensate Trap

The condensate trap must be primed with water prior to 

start-up to ensure proper condensate drainage. See Figure 3 or 

Figure 4 to identify the upper drain hose. Follow these steps to 

prime the trap:

1.    Disconnect the upper drain hose at the collector box.

2.    Rotate the hose from beneath the control board.

3.    Flex the hose so that water can be poured into it. Pour 5 fl.

       oz. (100 mL) of water into the trap.

4.    Reconnect the upper drain hose.

5.    Follow  the  lighting  instructions  to  place  the  unit  into 

        operation.

6.     Set the thermostat to initiate a heating demand.

To Light Main Burners

1.  Turn off electrical power to unit.

2.  Turn the thermostat to lowest setting.

3.  Move the gas valve ON/OFF switch to the “ON” position (see 

Figure 6).

4.  Turn on electrical power to the unit.

5.    Set the room thermostat to the desired temperature. 

 

(If  the  thermostat  “set”  temperature  is  above  room 

temperature after the pre-purge time expires, main burners 
will light.)

Summary of Contents for V Series

Page 1: ...not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Installati...

Page 2: ...nit must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is not allowed The return...

Page 3: ...s must be installed in the system and must be maintained during construction Air filters must be replaced upon construction completion The input rate and temperature rise must be set per the furnace r...

Page 4: ...Be certain that the plastic drain tube has free drainage and is not crimped or flattened at any bend Installing Without a Wall Sleeve Refer to the following directions and Figure 1 for guidance in in...

Page 5: ...ent weld piping to street elbow Furnace condensate drain component locations Side exit Condensate Trap Side panel Upper Drain hose From Collector box Lower drain hose To drain fitting reposition and r...

Page 6: ...ecuring the drain fitting to the division panel 3 Remove the drain fitting and rotate it so that it faces the front of the furnace 4 Replace the securing screw 5 Disconnect lower drain hose from drain...

Page 7: ...ps for each appliance connected to the common venting system 7 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined...

Page 8: ...dition for installations in Canada See rating plate for correct wire ampacity for the cooling chassis required and size wire accordingly The furnace must be isolated from the gas supply piping system...

Page 9: ...sure vary more than 0 3 W C for natural gas or 0 7 W C for propane To adjust the regulator turn the adjusting screw on the regulator clockwise to increase pressure and input or counterclockwise to dec...

Page 10: ...835 34 TAP 4 COOL 208 or 230 800 775 755 735 TAP 5 COOL 208 or 230 880 860 835 815 TAP 1 HEAT 208 or 230 645 59 615 62 590 65 565 N A TAP 2 HEAT 208 or 230 780 49 755 51 730 52 710 54 TAP 3 HEAT 208 o...

Page 11: ...could result in safety shutdown of the burners 1 Adjust to the highest achievable temperature rise within the rise and static pressure ranges specified on the rating plate Depending on specific model...

Page 12: ...nce will try again Blower Control The blower will start approximately 30 seconds after the burners ignite and will stop approximately 120 seconds after the thermostat is satisfied The time delay is pr...

Page 13: ...rnace be inspected annually by a qualified service person Inducer prover switch Ignition Control board Remove these screws to remove Burner Assembly Igniter Combustion Inducer Gas Valve Gas Manifold R...

Page 14: ...efer to Figure 8 Remove the two screws on the burner assembly that secure it to the mounting brackets The mounting brackets contain pins to locate the assembly and hold it in place after the screws ar...

Page 15: ...Page 15 of 21 507389 01 Issue 1504 BURNER MANIFOLD ASSEMBLY REMOVAL Step 7 Mounting Brackets Step 8 Step 9 Step 10 Burner Manifold Assembly Figure 8...

Page 16: ...t without removing any other components To remove the rollout switch 1 Disconnect electrical service and turn off gas to the appliance 2 Disconnect the orange leads at the rollout switch 3 Remove the...

Page 17: ...Page 17 of 21 507389 01 Issue 1504 Ignition board Bracket removal Tabs on Cold End Header box Figure 9 Press down on locking tab then slide bracket Slots on ignition board bracket...

Page 18: ...e unit carefully pry the round portion of the orifice from the inducer inlet 3 Remove the indicator tab from the inducer mounting foot Model Orifice color HWC9N22 Blue HWC9N33 Black HWC9N44 Gray HWC9N...

Page 19: ...assis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited to Cleaning the air filter Follow directions...

Page 20: ...Page 20 of 21 507389 01 Issue 1504 Figure 11...

Page 21: ...Page 21 of 21 507389 01 Issue 1504 NOTES...

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