Magic-Pak MGE4 Series Installation And Maintenance Instructions Manual Download Page 14

Page 14 of 21

507858-01

Issue 1922

at test pressure equal to or less than 1/2 psig (3.5 kPa) or 

14” W.C. If the piping system is to be tested at pressures in 

excess of 1/2 psig (3.5 kPa), the furnace and its appliance 

main gas valve must be disconnected from the gas supply 

piping system.

After gas piping is complete, carefully check all piping 

connections (factory and field) for gas leaks. Use a leak 

detecting solution or other preferred means. Some soaps 

used for leak detection are corrosive to certain metals. 

Carefully rinse piping thoroughly after leak detection has 

been completed.

The gas valve supplied with this furnace is rated at 1/2 

psig maximum. Any higher pressure may rupture the 

pressure regulator diaphragm and may cause over-

firing of the burners and improper burner operation. The 

over-firing may result in the creation of carbon monoxide 

which could cause asphyxiation.

 WARNING

Fire or Explosion Hazard

Failure to follow the safety warnings exactly could result 

in serious injury, death, or property damage.

Never  test  for  gas  leaks  with  an  open  flame.  Use  a 

commercially available soap solution made specifically 

for the detection of leaks to check all connections. A 

fire or explosion may result causing property damage, 

personal injury, or loss of life.

 WARNING

Figure 7. 

Gas Supply Piping

Return

Supply

Drip Leg (Field Supplied)

Ground Joint Union (Field Supplied)

Condensate Drain

Access Panel to

Compressor and

Outdoor Fan

Access Panel to

Gas Valve and Burners

Access Panel

to Controls

Manual Shutoff Valve with 1/8” 

NPT Plugged Tapping; Accessible 

for Test Gauge Connection

(Field Supplied)

Filter

Access

Any conversion of a natural gas unit to propane gas 

must be done by qualified personnel using a conversion 

kit available from the manufacturer, following the 

instructions in the conversion kit. If done improperly, 

over-firing of the burners and improper burner operation 

can result. This can create carbon monoxide which 

could cause asphyxiation.

 WARNING

Gas supply piping should be installed in accordance with 

local codes and the regulations of the utility. Piping must 

be of adequate size to prevent undue pressure drop. 

Consult the local utility or gas supplier for complete details 

on special requirements for sizing gas piping.

If  local  codes  allow  the  use  of  a  flexible  gas  appliance 

connector, always use a new listed connector. Do not use 

a connector which has previously serviced another gas 

appliance.

Pipe connections must be tight, and a non-hardening pipe 

compound resistant to liquefied petroleum gases must be 

used.

Connect the gas pipe to the furnace controls providing a 

ground joint union as close to the controls as is possible to 

facilitate removal of controls and manifold. Provide a drip 

leg on the outside of the furnace. A manual shutoff valve 

shall be installed in the gas line, outside the unit, 5’ above 

the floor, or in accordance with any local codes. 

The furnace must be isolated from the gas supply piping 

system  by  closing  the  individual  manual  shutoff  valve 

during any pressure testing of the gas supply piping system 

Summary of Contents for MGE4 Series

Page 1: ...aving jurisdiction should be consulted before installation is made Such applicable regulations or requirements take precedence over the general instructions in this manual CAUTION P507858 01 P 507858...

Page 2: ...NING Installation and servicing of air conditioning equipment can be hazardous due to internal refrigerant pressure and live electrical components Only trained and qualified service personnel should i...

Page 3: ...lle accessories for safe operation Improper installations could result in property damage personal injury or death Minimum Unit Clearance Front Sides 1 1 Added clearance must be provided for the gas s...

Page 4: ...protection clearances There is no minimum clearance required on locating the unit to an interior corner of a building If the unit is installed in a residential garage it must be located or protected...

Page 5: ...the mounting bracket Keep this screw Carbon Monoxide Poisoning Hazard Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could re...

Page 6: ...make sure that the proper louver kit is installed Due to the high temperatures of the combustion products released from the gas vent MGE gas package units require the use of either an aluminum louver...

Page 7: ...c 0 4 w c 0 5 w c Rise Range F Mid Rise F SCFM Watts Temp Rise SCFM Watts Temp Rise SCFM Watts Temp Rise SCFM Watts Temp Rise SCFM Watts Temp Rise 3 4 Ton 15MGE4 11 091 P 15 45 30 TAP 1 FAN 430 46 370...

Page 8: ...N A TAP 3 COOL N A N A N A N A 475 93 430 97 385 101 TAP 4 HEAT 450 50 40 405 53 44 355 57 50 N A N A N A N A N A N A TAP 5 HEAT N A N A N A N A N A N A 525 101 34 485 105 37 450 110 40 36MGE4 11 121...

Page 9: ...N A N A TAP 3 COOL N A N A 765 184 730 191 675 201 630 206 TAP 4 HEAT 590 86 45 555 90 48 515 95 52 475 99 56 N A N A N A TAP 5 HEAT 715 129 38 680 135 39 650 140 41 615 146 44 585 151 46 48MGE4 11 18...

Page 10: ...224 TAP 3 COOL 910 273 880 278 850 283 820 287 785 286 TAP 4 HEAT 600 89 45 560 93 48 520 96 52 485 100 56 N A N A N A TAP 5 HEAT N A N A N A 700 148 38 665 153 40 635 157 42 600 162 45 48MGE4 11 241...

Page 11: ...38 670 141 40 635 146 42 600 151 45 48MGE4 11 301 P 35 65 50 TAP 1 FAN 490 55 465 65 435 72 415 81 390 89 TAP 2 COOL 930 239 900 243 885 250 835 256 805 262 TAP 3 COOL 1030 309 995 316 965 321 930 325...

Page 12: ...38 685 135 39 650 140 41 615 145 44 48MGE4 11 361 P 35 65 50 TAP 1 FAN 615 82 580 86 540 91 500 96 450 102 TAP 2 COOL 1020 307 980 313 940 314 900 318 865 323 TAP 3 COOL 1040 329 1000 329 965 333 930...

Page 13: ...Use thread sealant on the threaded fittings Install threaded fittings by hand only Do not over torque the fittings CAUTION Figure 6 Condensate Drain Installation Electrical Connections All wiring must...

Page 14: ...r Fan Access Panel to Gas Valve and Burners Access Panel to Controls Manual Shutoff Valve with 1 8 NPT Plugged Tapping Accessible for Test Gauge Connection Field Supplied Filter Access Any conversion...

Page 15: ...ed through flame sensor 5 Circulating air blower starts 30 seconds after the burners light 6 When the thermostat is satisfied the burners and combustion blower shut off 7 Circulating air blower will s...

Page 16: ...he proper speeds have been preset at the factory for typical heating and cooling operation Refer to the wiring diagram for recommended heating cooling speeds for specific models Speeds may require adj...

Page 17: ...tions which may contain chloride sulfites dust ammonia etc more frequent cleaning is required 2 Make sure there are no leaks of outside air into the return air system 3 Keep the outside louver grille...

Page 18: ...6 16 5 8 32 7 8 for 45 Louver ASLEEVE6 5 6 45 16 16 5 8 45 1 8 8 Wall Sleeve Kit for 29 Louver ASLEEVE8 1 8 29 16 16 5 8 29 1 8 for 33 Louver ASLEEVE8 2 8 32 3 4 16 16 5 8 32 7 8 for 45 Louver ASLEEVE...

Page 19: ...29 Height ALVRAL 1 Extruded Aluminum Louver Kit Custom Color 29 Height ALVRAL 1P Extruded Aluminum Louver Kit 33 Height ALVRAL 2 Extruded Aluminum Louver Kit Custom Color 33 Height ALVRAL 2P Extruded...

Page 20: ...Page 20 of 21 507858 01 Issue 1922 Figure 9 Wiring Diagram 3 4 Ton through 2 Ton Wiring Diagrams...

Page 21: ...507858 01 Issue 1922 Page 21 of 21 Figure 10 Wiring Diagram 2 1 2 Ton and 3 Ton...

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