Magic-Pak HWC8-12 Installation Instructions Manual Download Page 9

Page 9 of 18

507388-01

Issue 1504

Blower

The unit contains a direct-drive, multispeed blower. The proper 

speeds have been preset at the factory for heating and cooling. 

Refer to the wiring diagram for recommended

heating/cooling speeds for specific models. Direct-drive blower 

motors are permanently lubricated and do not require oiling.

Limit Control

A fixed temperature limit control is provided which will shut 

off the gas to the main burners if the unit is overheated for any 

reason. The control must not be adjusted or relocated.

High Altitude Adjustments (U.S. Installations)

Ratings shown on the rating plate are for elevations up to 2000 

feet. For elevations above 2000 feet, ratings should be reduced at 

a rate of 4% for each 1000’ above sea level.  Refer to the National 

Fuel Gas Code Z223.1 (latest edition) for further explanation.

High Altitude Adjustments (Canadian Installations)

High altitude conversions may be made by the manufacturer’s 

authorized representative, in accordance with the requirement 

of the manufacturer, provincial, or territorial authorities having 

jurisdiction, and in accordance with the requirements of CAN/CGA 

B149.1 or B149.2 Installation Code. A high altitude conversion kit, 

available from the manufacturer and approved for this purpose, 

must be used.

Installation and Operation in Extremely Cold Weather Areas

In areas where extremely cold (below – 20°F) outdoor temperatures 

can be expected, some additional installation and operating 

precautions should be taken. The following precautions are taken 

to prevent possible vent system ice blockage that could result in 

safety shutdown of the burners:

1.  Adjust to the highest achievable temperature rise within 

the rise and static pressure ranges specified on the rating 

plate. Depending on specific model, it may be possible to 

change to a lower heating blower speed tap to get a higher 

temperature rise. This also increases comfort.

2.  Make sure there are no leaks of outside air into the return 

air system.

3.  Keep the outside louver grille as free as possible of any ice 

that may form and obstruct the flue outlet.

START-UP

For Your Safety Read Before Lighting

If you do not follow these instructions exactly, a fire or 

explosion may result causing property damage, personal 

injury, or loss of life.

 

 WARNING

This furnace is equipped with a direct ignition control.  Do 

not attempt to manually light the burners.

 

 CAUTION

To Shut Down Main Burners

1.  Turn off electrical power to unit.

2.  Move the ON/OFF switch to the “OFF” position 

        (see Figure 4).

To Light Main Burners

1.  Turn off electrical power to unit.

2.  Turn the thermostat to lowest setting.

3.  Move the gas valve ON/OFF switch to the “ON” position (see 

Figure 4).

4.  Turn on electrical power to the unit.

5.  Set the room thermostat to the desired temperature. 

 

(If  the  thermostat  “set”  temperature  is  above  room 

temperature after the pre-purge time expires, main burners 
will light.)

Gas Valve

Figure 4

Gas Inlet

ON/OFF 

SWITCH

Gas Inlet

Pressure

test tap

Regulator

adjustment 

Screw

(Under Cap)

Gas manifold

Pressure test

tap

Summary of Contents for HWC8-12

Page 1: ...not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Installati...

Page 2: ...ion of the unit with clogged or misplaced filters will damage the unit Units may be used for heating of buildings or structures under construction if the following conditions are met The Unit must be...

Page 3: ...d upon construction completion The input rate and temperature rise must be set per the furnace rating plate One hundred percent 100 outdoor air must be provided for combustion air requirements during...

Page 4: ...ing compound The seal must be weathertight to prevent entrance of moisture and water into the building Assure that the unit is completely seated against the gaskets on the wall sleeve Installing Witho...

Page 5: ...ustion inducer The inducer draws the combustion products out of the heat exchanger together with dilution air and forces the mixture from the unit to the outside No special provisions are required for...

Page 6: ...manual shutoff valve during any pressure testing of gas supply piping system at test pressures equal to or less than 1 2 psig or 14 W C If the piping system is to be tested at pressures in excess of 1...

Page 7: ...all sides of the duct are flanged over to permit removal of the cooling chassis if required Use a flexible connection to attach the remainder of the return duct The return duct should be sealed to th...

Page 8: ...55 770 58 735 61 700 64 208 860 52 815 55 770 58 735 61 230 880 51 835 54 790 57 750 60 TAP 1 HEAT 208 or 230 735 49 700 51 670 53 640 56 TAP 2 HEAT 208 or 230 825 43 795 45 770 46 745 48 TAP 3 HEAT 2...

Page 9: ...me additional installation and operating precautions should be taken The following precautions are taken to prevent possible vent system ice blockage that could result in safety shutdown of the burner...

Page 10: ...after the thermostat is satisfied The time delay is preset at the factory and timing can not be adjusted Cooling Sequence of operation When the thermostat system switch is set for COOL the blower wil...

Page 11: ...osen these screws to remove control board mounting bracket Ignition Control board Remove these screws to remove Burner Assembly Igniter Combustion Inducer Gas Valve Primary Limit Mounted to Vest panel...

Page 12: ...wires at the gas valve 7 Refer to Figure 6 Remove the two screws on the burner assembly that secure it to the mounting brackets The mounting brackets contain pins to locate the assembly and hold it in...

Page 13: ...Page 13 of 18 507388 01 Issue 1504 BURNER MANIFOLD ASSEMBLY REMOVAL Step 7 Mounting Brackets Step 8 Step 9 Step 10 Burner Manifold Assembly Figure 6...

Page 14: ...nd slip the rollout switch from beneath the lanced tab on the burner assembly 4 For reassembly follow the above steps in reverse order Flame sensor 1 Remove the control board mounting bracket as descr...

Page 15: ...frigeration system contained in the cooling chassis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited...

Page 16: ...Page 16 of 18 507388 01 Issue 1504 Figure 7...

Page 17: ...Page 17 of 18 507388 01 Issue 1504 Figure 8...

Page 18: ...Page 18 of 18 507388 01 Issue 1504 NOTES...

Reviews: