Magic-Pak HWC8-12 Installation Instructions Manual Download Page 6

Page 6 of 18

507388-01

Issue 1504

A manual shutoff valve must be located outside the unit. The use 

of a union located upstream of the controls is recommended, 

between the controls, and the manual shutoff valve.  This will 

facilitate removal of controls and manifold. See Figure 3 for 

recommended placement of the union.

Provide a drip leg in the supply piping located exterior to the 

unit.  Piping must be tight and non-hardening.  Pipe compound 

resistant to propane must be used.

Electrical Connections

All  wiring  must  be  done  in  accordance  with  the  National 

Electrical Code, ANSI/NFPA No. 70 (latest edition); Canadian 

Electrical Code Part 1, CSA C22.1 (latest edition); or local codes, 

where they prevail. Any alteration of internal wiring will void 

certification and warranty.

The rating plate indicates the operating voltage, phase, minimum 

circuit ampacity, maximum fuse size, and minimum voltage. Units 

must never be installed where voltage exceeds 10% over the 

voltage indicated on the rating plate.

Units are factory wired for a 230 volt power supply.  If power 

supply is 208 volts, it will be necessary to change a wire 

connection on unit transformer from 240 volt terminal to 208 

volt terminal as shown on the wiring diagram.

Failure of the compressor as a result of operation on improper 

voltage voids the compressor replacement warranty.

A separate electric line with wire having a temperature rating of 

60°C should be run directly from the main supply panel to the 

leads in the unit.  Refer to the rating plate located on the unit 

for proper fuse or breaker size.  Make sure the unit is electrically 

grounded in accordance with local codes or, in the absence of local 

codes, with the National Electrical Code, ANSI/NFPA No. 70 (latest 

The furnace must be isolated from the gas supply piping 

system by closing the individual manual shutoff valve 

during any pressure testing of gas supply piping system at 

test pressures equal to or less than 1/2 psig or 14” W.C.  If 

the piping system is to be tested at pressures in excess of 

1/2 psig, the furnace and its individual shutoff valve must 

be disconnected from the gas supply piping system.  The 

gas valve supplied with this furnace is rated at 1/2 psig.  

Any higher pressure may rupture the pressure regulator 

diaphragm which will cause overfiring of the burners and 

improper burner operation.  This action may produce a 

high concentration of carbon monoxide which can result 

in asphyxiation.

 

 WARNING

Figure 3

Gas Supply Piping

Leak Check

After  gas  piping  is  completed,  carefully  check  all  piping 

connections (factory and field installed) for gas leaks.  Use a leak 

detecting solution or other preferred means.

NOTE:

 

  

If emergency shutoff is necessary, shut off the main 

manual gas valve and disconnect the main power to the 

furnace.  The installer should properly label these devices.

Some soaps used for leak detection are corrosive to 

certain metals. Carefully rinse piping thoroughly after 

leak test has been completed.  Do not use matches, 

candles, flame or other sources of ignition to check for 

gas leaks.

 CAUTION

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

Electrostatic discharge can affect electronic components. 

Take precautions during furnace installation and service 

to protect the furnace’s electronic controls.  Precautions 

will  help  to  avoid  control  exposure  to  electrostatic 

discharge by putting the furnace, the control and 

the technician at the same electrostatic potential.  

Neutralize electrostatic charge by touching hand and 

all tools on an unpainted unit surface, such as the gas 

valve or blower deck, before performing any service 

procedure.

 CAUTION

Compounds used on threaded joints of gas piping must  

be resistant to the actions of liquified petroleum gases.

 IMPORTANT

Never use a flame to check for gas leaks.  Explosion causing 

injury or death may occur.

 

 CAUTION

Summary of Contents for HWC8-12

Page 1: ...not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Installati...

Page 2: ...ion of the unit with clogged or misplaced filters will damage the unit Units may be used for heating of buildings or structures under construction if the following conditions are met The Unit must be...

Page 3: ...d upon construction completion The input rate and temperature rise must be set per the furnace rating plate One hundred percent 100 outdoor air must be provided for combustion air requirements during...

Page 4: ...ing compound The seal must be weathertight to prevent entrance of moisture and water into the building Assure that the unit is completely seated against the gaskets on the wall sleeve Installing Witho...

Page 5: ...ustion inducer The inducer draws the combustion products out of the heat exchanger together with dilution air and forces the mixture from the unit to the outside No special provisions are required for...

Page 6: ...manual shutoff valve during any pressure testing of gas supply piping system at test pressures equal to or less than 1 2 psig or 14 W C If the piping system is to be tested at pressures in excess of 1...

Page 7: ...all sides of the duct are flanged over to permit removal of the cooling chassis if required Use a flexible connection to attach the remainder of the return duct The return duct should be sealed to th...

Page 8: ...55 770 58 735 61 700 64 208 860 52 815 55 770 58 735 61 230 880 51 835 54 790 57 750 60 TAP 1 HEAT 208 or 230 735 49 700 51 670 53 640 56 TAP 2 HEAT 208 or 230 825 43 795 45 770 46 745 48 TAP 3 HEAT 2...

Page 9: ...me additional installation and operating precautions should be taken The following precautions are taken to prevent possible vent system ice blockage that could result in safety shutdown of the burner...

Page 10: ...after the thermostat is satisfied The time delay is preset at the factory and timing can not be adjusted Cooling Sequence of operation When the thermostat system switch is set for COOL the blower wil...

Page 11: ...osen these screws to remove control board mounting bracket Ignition Control board Remove these screws to remove Burner Assembly Igniter Combustion Inducer Gas Valve Primary Limit Mounted to Vest panel...

Page 12: ...wires at the gas valve 7 Refer to Figure 6 Remove the two screws on the burner assembly that secure it to the mounting brackets The mounting brackets contain pins to locate the assembly and hold it in...

Page 13: ...Page 13 of 18 507388 01 Issue 1504 BURNER MANIFOLD ASSEMBLY REMOVAL Step 7 Mounting Brackets Step 8 Step 9 Step 10 Burner Manifold Assembly Figure 6...

Page 14: ...nd slip the rollout switch from beneath the lanced tab on the burner assembly 4 For reassembly follow the above steps in reverse order Flame sensor 1 Remove the control board mounting bracket as descr...

Page 15: ...frigeration system contained in the cooling chassis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited...

Page 16: ...Page 16 of 18 507388 01 Issue 1504 Figure 7...

Page 17: ...Page 17 of 18 507388 01 Issue 1504 Figure 8...

Page 18: ...Page 18 of 18 507388 01 Issue 1504 NOTES...

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