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Magellan Power MCRII Series, Operation And Maintenance Manual

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Magellan Power MCRII Series Operation And Maintenance Manual Download Page 29

 

Page 

29 of 36

 

PROGRAMMING 

MODE SETTING 

 

PRESS (-), (+) and MODE/ACK KEYS SIMULTANEOUSLY FOR 5 SECONDS.      THE CPU BOARD W ILL NOW SW ITCH OVER TO PROGRAMMING/CALIBRATION MODE.  PRESS (BACK) KEY TO REVERT TO NORMAL OPERATION ONCE PROGRAMMING IS COMPLETED.

 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

 

M

A

I

N

 

M

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N

U 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.5.1

 

 

 

6.5.2

 

 

 

6.5.3

 

 

 

6.5.4

 

 

 

6.5.5

 

 

 

6.5.6

 

 

 

6.5.7

 

 

 

6.5.8

 

 

 

6.5.9

 

 

 

 

6.5.10

 

 

FLOAT and BOOST 

CHARGING SETUP 

 

ARROW 

KEYS 

 (-)       (+)

 

VOLTAGE ALARM and 

TRIP POINT SETTINGS

 

ARROW 

KEYS 

 (-)       (+)

 

DIODE DROPPER  

SETTINGS

 

ARROW 

KEYS 

 (-)       (+)

 

BATTERY TEST 

SETUP

 

ARROW 

KEYS 

 (-)       (+)

 

LATCHES AND  

INHIBIT SETTINGS

 

ARROW 

KEYS 

 (-)       (+)

 

CONSTANT CURRENT 

CHARGING SETUP

 

ARROW 

KEYS 

 (-)       (+)

 

CHARGER AND BATTERY 

DEFINITION SETUP

 

ARROW 

KEYS 

 (-)       (+)

 

CHARGER METERING  

CALIBRATION

 

ARROW 

KEYS 

 (-)       (+)

 

COMMUNICATIONS 

SETUP

 

ARROW 

KEYS 

 (-)       (+)

 

DIAGNOSTICS 

SETUP 

 

ARROW 

KEYS 

 (-)       (+)

 

CURRENT LIMIT 

SETUP 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SUB MENU 1 

 

 

SUB MENU 2 

 

 

SUB MENU 3 

 

 

SUB MENU 4 

 

 

SUB MENU 5 

 

 

SUB MENU 6 

 

 

SUB MENU 7 

 

 

SUB MENU 8 

 

 

SUB MENU 9 

 

 

SUB MENU 10 

 

 

SUB MENU 11 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

FLOAT VOLTAGE  

 

 

HI VOLTAGE ALARM 

 

 

DIODE DROPPER # 1 

ON   

 

BATTERY DISCHARGE 

THRESHOLD 

 

 

EARTH FAULT INHIBIT 

 

 

*****WARNING******* 

 

SECURED MENU  

CODE   

 

SECURED MENU  

CODE   

 

SECURITY PASSW ORD 

 

 

DIAGNOSTICS  

LEVEL 1  

 

SECURED MENU  

CODE  

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

BOOST VOLTAGE 

 

 

HI VOLTAGE ALARM 

DELAY   

 

DIODE DROPPER # 1 

OFF   

 

BATTERY TEST CYCLE 

 

 

LOW  ELECTRO/AUX 

INHIBIT 

=  OFF 

 

CONSTANT CURRENT 

CHARGING   

 

SERIAL NUMBER  

 

 

LOAD VOLTAGE 

CAL   

 

CHARGER ID NO 

 

 

DIAGNOSTICS 

LEVEL 2  

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

MANUAL BOOST TIMER 

 

 

LO VOLTAGE ALARM 

 

 

DIODE DROPPER # 2 

ON   

 

BATTERY TEST 

DURATION 

=  5 MIN 

 

TEMP COMPENSATE 

INHIBIT   

 

CONSTANT CURRENT  

LEVEL 

 

MODEL VOLTAGE  

 

 

BATTERY VOLTAGE  

CAL    

 

DNP3 STATION ADDRESS  

 

 

RETURN TO MAIN MENU 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

AUTOMATIC BOOST 

TIMER 

 

LO VOLTAGE ALARM 

DELAY   

 

DIODE DROPPER # 2 

OFF   

 

BATT. DISCONNECT 

BYPASS   

 

BOOST INHIBIT 

 

 

CONSTANT CURRENT  

TIME 

 

MODEL AMPERAGE 

 

 

BATTERY2 VOLTAGE  

CAL  

 

Ethernet DHCP Enabled 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

BATT1 BOOST 

ACTIVATION  CURRENT 

     CURRENT = 9.00 A 

 

 

OVERVOLTAGE TRIP 

 

 

DIODE DROPPER # 3 

ON   

 

HIGH DISCHARGE 

 TEST    

 

 

LOAD SENSE BOOST 

INHIBIT   

 

RETURN TO 

MAIN MENU 

 

DUAL BATTERY ENABLED 

= ON 

 

CHARGER VOLTAGE  

CAL   

 

Local IP Address 

= 192.168.001.240 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

BATT2 BOOST 

ACTIVATION CURRENT 

     CURRENT = 9.00 A 

 

 

OVERVOLTAGE TRIP 

DELAY   

 

DIODE DROPPER # 3 

OFF   

 

CAP TEST LEVEL 

 

BATT CONN PULSE 

 INHIBIT   

 

 

 

BATTERY TYPE 

 

 

CHARGER CURRENT  

CAL   

 

Local IP Mask 

= 255.255.255.000 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

BOOST ACTIVATION  

DELAY      

 

UNDERVOLTAGE 

TRIP   

 

RETURN TO 

MAIN MENU 

 

RETURN TO 

MAIN MENU 

 

MUTE ALARM ALWAYS 

 

 

 

 

TEMP COMPENSATION 

FACTOR  

 

CHARGER CURRENT 

OFFSET CAL   

 

Local MAC Address 

= 004.163.000.000 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

BOOST CUTOUT RATIO 

 

UNDERVOLTAGE TRIP 

DELAY   

 

 

 

 

 

IMPEDANCE MONITORING  

 

 

 

NUMBER OF CELLS 

 

 

BATTERY CURRENT 

OFFSET CAL   

 

Gateway IP Address 

= 192.168.001.001 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

BOOST CUTOUT 

PERIOD 

 

CHARGER FAIL DELAY 

 

 

 

 

 

MAINS FAIL O/P LATCH 

 

 

 

 

BATTERY 1 SIZE 

 

 

BATTERY CURRENT      

CAL   

 

Client IP Address 

= 192.168.001.000 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

AUTO BOOST PERIOD 

 

 

BATT TOPPING TEMP 

 

 

 

 

 

 

EARTH FAULT O/P LATCH 

 

 

 

 

BATTERY 2 SIZE 

 

 

BATTERY2 CURRENT 

OFFSET CAL   

 

Client IP Mask 

= 255.255.255.000 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

RETURN TO 

MAIN MENU 

 

BATT OVER TEMP 

 

 

 

 

 

LOW  ELECTROLYTE /AUX 

LATCH   

 

 

 

NEW SECURITY  

CODE   

 

BATTERY2 CURRENT      

CAL   

 

RETURN TO 

MAIN MENU 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

 

 

 

MAX IMPEDANCE 

CHANGE  

 

 

 

 

 

BATTERY DISCONNECT 

O/P LATCH   

 

 

 

RETURN TO 

MAIN MENU 

 

BRIDGE VOLTAGE 

CAL   

 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

 

 

 

BATT IMBAL. TRIP 

 

 

 

 

 

DC HIGH O/P  

LATCH   

 

 

 

 

 

CHARGER CONTROL 

O/P CAL  

 

 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

 

 

 

RETURN TO 

MAIN MENU 

 

 

 

 

 

 

DC LOW  O/P 

LATCH   

 

 

 

 

 

TEMP  OFFSET  

CAL   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHARGER FAIL O/P 

LATCH  

 

 

 

 

 

TEMP2  OFFSET  

CAL  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY FAIL O/P 

LATCH   

 

 

 

 

 

RETURN TO 

MAIN MENU 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESS MODE KEY 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RETURN TO  

MAIN MENU 

 

 

 

 

 

 

 

 

 

 

 

 

     NOTE

: 

Pressing (RESET) button for more than 30 seconds will restore the factory settings.

Summary of Contents for MCRII Series

Page 1: ...de 64 Bushland Ridge Bibra Lake WA 6163 P 61 8 9434 6621 F 61 8 9434 6623 E sales magellanpower com au W www magellanpower com au OPERATION AND MAINTENANCE MANUAL SINGLE PHASE MCRII SERIES BATTERY CHARGER SINGLE PHASE MCRII SERIES BATTERY CHARGER THIS MANUAL SHOULD REMAIN WITH EQUIPMENT ...

Page 2: ...S 7 2 6 METERING 7 2 7 PROTECTION 7 2 8 CONTROLS 8 3 0 INSTALLATION INSTRUCTIONS 9 3 1 CABLING 9 3 2 INSTALLATION PRECAUTIONS 9 4 0 CIRCUIT DESCRIPTION 10 4 1 CONTROL AND MONITOR CIRCUITS 10 5 0 OPERATING INSTRUCTIONS 12 5 1 START UP 12 5 2 VOLTAGE AND CURRENT DISPLAY 12 5 3 BOOST CHARGING BATTERIES 15 5 4 BATTERY TEST 15 5 5 TEMPERATURE COMPENSATION 17 6 0 ADJUSTMENTS 20 6 1 SETTING FROM THE KEY ...

Page 3: ...hland Ridge Bibra Lake WA 6163 P 61 8 9434 6621 F 61 8 9434 6623 E sales magellanpower com au W www magellanpower com au 7 5 CHECKING BATTERY CURRENT LIMITS 31 7 6 CHECKING CHARGER CURRENT LIMIT 31 7 7 TESTING MAINS FAIL ALARM 32 7 8 TESTING DC LOW ALARM 32 7 9 TESTING DC HIGH ALARM 33 7 10 TESTING LOW ELECTROLYTE 34 7 11 TESTING BATTERY FAIL 34 8 0 RECOMMENDATIONS 34 ...

Page 4: ...equipment unless authorised Isolate AC and DC before working on the equipment Battery voltage may be present even when mains is isolated Give internal capacitors time to discharge 1 minute before working on the equipment To completely isolate the equipment switch off all circuit breakers and fuses and allow the internal capacitors to discharge Batteries on charge especially boost charge generate H...

Page 5: ...batteries The MCRII charger is a constant voltage type with current limit and two voltage levels float and boost The boost level is used to recharge the battery whilst the float is used to keep the battery in a fully charged condition For applications using sealed Lead Acid batteries the boost function may be disabled The boost mode can be initiated manually or automatically The manual boost is in...

Page 6: ...CIFICATIONS 2 1 AC INPUT Voltage 240V 10 Single Phase Frequency 50Hz 5 Current As per model 2 2 DC OUTPUT Nominal As per model see test sheet Float As per model see test sheet Boost As per model see test sheet Output Current As per model see test sheet Output Ripple 1 without battery connected 2 3 LOAD REGULATION Static load regulation 1 for 1 to 100 Load 10 Input Variation 5 Frequency Variation 2...

Page 7: ...table Over volt Charger disconnect As per model software adjustable Under volts load disconnect As per model software adjustable Earth Fault 10mA adjustable Note For alarm settings please refer to the test sheet 2 6 METERING Charger Voltage Charger Current Battery 1 Voltage Battery 1 Charge Discharge Current Battery 2 Voltage for dual battery systems Battery 2 Charge Discharge Current for dual bat...

Page 8: ...ry 1 Current Limit Adjustment Battery 2 Current Limit Adjustment for dual battery systems Load Sense Boost Inhibit DC Low Alarm Adjustment DC High Alarm Adjustment High Volts Inhibit High Volts Disconnect Adjustment Low Volts Disconnect Adjustment Battery Fail Voltage Adjustment The following adjustment can be done using on board potentiometers Earth Leakage Current setting The following adjustmen...

Page 9: ...terminal X5 Wrong connection of the battery temperature probe will result in incorrect operation of the charger 3 Connect the battery bank to the terminal X2 Please observe polarity Note If Impedance Test or Full Battery Test Facility options are included please connect terminal X2 wire numbers 101 and 102 to the actual battery terminals 4 Connect load as per the schematic drawing 5 Connect extern...

Page 10: ...se of battery current limiting and display 4 1 CONTROL AND MONITOR CIRCUITS The control circuit monitors the output voltage and current and compares them with set values the thyristor conduction angle is then adjusted to ensure that the output voltage and current are in accordance with the preset levels The control circuit is contained on three electronic circuit boards The Interface Board A2 comm...

Page 11: ...ed by depressing the Mute button on the front panel The Microcontroller Board provides voltage and current control references to the Interface Board via a D A converter These references are compared with voltage and current feedback signals The output signal from the error amplifier is fed to the SCR Firing Circuit A1 where it is compared with a reference ramp synchronised to the mains The output ...

Page 12: ...e start up sequence briefly display the MAGELLAN logo and show the top page after a delay of a few seconds 2 Switch on Mains Power input circuit breaker Refer to the schematic drawing 3 The charger should now start to deliver some charging current to the battery If the batteries are fully charged the voltage will quickly approach the Float level and the charger current will get reduced 4 Switch on...

Page 13: ...alian Made 64 Bushland Ridge Bibra Lake WA 6163 P 61 8 9434 6621 F 61 8 9434 6623 E sales magellanpower com au W www magellanpower com au Screen 2 Charger voltage Charger Current Load Voltage Load Current Screen 3 Charger voltage Charger Current Battery Voltage Thyristor Bridge Screen 4 Charger voltage Charger Current Battery Temperature Battery Current ...

Page 14: ... Doc MAN 1P_MCRII Page 14 of 36 Australian Technology Australian Made 64 Bushland Ridge Bibra Lake WA 6163 P 61 8 9434 6621 F 61 8 9434 6623 E sales magellanpower com au W www magellanpower com au Screen 5 Charger voltage Charger Current Battery AH Capacity Last AH Ratio in of expected capacity ...

Page 15: ...preset period Both the battery current value and the preset period are user adjustable See User Programmable Set Point Instructions Automatic boost mode is terminated by pressing the Boost button 5 4 BATTERY TEST 5 4 1 MODE 1 Battery Impedance Test The Battery Impedance test calculates internal resistance within the battery by drawing a high current pulse approx 50A which does not indicate on fron...

Page 16: ...nel in the menu Battery Test Setup Refer pg 24 5 4 2 1 PROCEDURE 1 Press and hold BATT TEST button for 5 seconds 2 Display goes automatically to Capacity and Last ratio menu 3 The display shows time left for this test and indicates the current drawn from the battery 4 The latest Impedance and Baseline Impedance values are also displayed alternately Note This test is done once in every 30 days by d...

Page 17: ... The charger voltage is lower at higher temperatures For the Battery Temperature Compensation to operate the temperature probes must be connected to the terminals X5 provided on the charger The temperature probes are to be mounted on the battery terminals ensuring good thermal contact If the battery temperature probes are not connected then the battery temperature indicated on the LCD panel would ...

Page 18: ...ill continue to silence the audible alarm until it is reset by the Reset key on the front panel Therefore any new alarm that occurs after the Mute key has been activated will not operate the audible alarm 5 5 1 3 Constant Current Charging The MCR Series Rectifier has a built in constant current charging function to enable the user to perform commissioning charges when new batteries are installed o...

Page 19: ...ll initiate constant current mode The charger will remain in this mode until the preset time has elapsed The charger will then return to its normal state Constant current charging can be manually terminated by operating the Reset key 5 5 2 Remote Communications Optional The charger can communicate to an external or remote computer or LAN via an optional communication card The communication methods...

Page 20: ...d changes from being implemented This password protection is not present when using the computer link 6 1 SETTING FROM THE KEY PAD 1 Hold down MODE ACK and keys together for more than 5 seconds This will take the controller to the programming mode 2 Go to the appropriate Sub menu by operating the arrow keys Select by pressing the MODE key Pressing the MODE key again will take the screen to the nex...

Page 21: ...Voltage Sets the charger output voltage in float mode Boost Voltage Sets the charger output voltage in boost mode Boost Timer Sets the period of one boost cycle Battery 1 Boost Activation Current Sets the Battery 1 current level at which Auto Boost is activated Battery 2 Boost Activation Current Sets the Battery 2 current level at which Auto Boost is activated Boost Activation Delay Sets the perio...

Page 22: ...Voltage Trip Sets activation voltage of the Over Voltage Trip alarm and protection relay optional Over Voltage Trip Delay Sets the delay time seconds between alarm detection and alarm indication Under Voltage Trip Sets activation voltage of the Under Voltage Trip alarm and protection relay optional Under Voltage Trip Delay Sets the delay time seconds between alarm detection and alarm indication Ch...

Page 23: ...oltage at which the diodes will be shorted Diode Dropper 2 On Sets the voltage at which the second diode string will be switched in line Diode Dropper 2 Off Sets the voltage at which the diodes will be shorted Diode Dropper 3 On Sets the voltage at which the third diode string will be switched in line Diode Dropper 3 Off Sets the voltage at which the diodes will be shorted 6 3 2 Sub Menu 4 Battery...

Page 24: ...tions Impedance Monitoring Enables the Impedance Monitoring option Mains Fail O P Latch On Off Sets the mains fail alarm output to latching Earth Fault O P Latch On Off Sets the earth fault alarm output to latching Low Electrolyte O P Latch On Off Sets the Low Electrolyte alarm output to latching Battery Discon O P Latch On Off Sets the battery disconnected alarm output to latching DC High O P Lat...

Page 25: ...r serial communications purposes when more than one charger is connected to the remote communication facility Dual Battery Enabled Dual or Single Battery operation Battery Type Sets the type of battery to be charged by the charger Ni Cad sealed or vented Lead Acid Temperature Compensation Factor Sets the temperature compensation in mV C Cell No of cells Sets the number of cells to be used in the b...

Page 26: ...ery 1 Voltage Calibration Calibrates the Battery 1 volt meter reading Battery 2 Voltage Calibration Calibrates the Battery 2 volt meter reading Charger Voltage Calibration Calibrates the Charger voltage meter reading Charger Current Calibration Calibrates the charger output current meter Charger Current Offset Calibration Calibrates the charger output current offset Battery 1 Current Offset Calibr...

Page 27: ...de 64 Bushland Ridge Bibra Lake WA 6163 P 61 8 9434 6621 F 61 8 9434 6623 E sales magellanpower com au W www magellanpower com au 6 3 7 Sub Menu 10 Diagnostic Set up This sub menu is used to put the charger into a self diagnostic mode Diagnostic Level 1 Setting to On enables the level 1 diagnostic Diagnostic Level 2 Setting to On enables the level 2 diagnostic ...

Page 28: ...he required earth fault current reading on the multimeter Then adjust P1 potentiometer on the Interface Board until the Earth Fault LED D14 on the Interface board comes On Recheck the setting when the resistor meter is connected from earth to charger Ve To inhibit this alarm set the Earth Fault Inhibit set point to ON in the Sub Menu 5 Latches and Inhibit Settings 6 5 USER ADJUSTABLE SET POINT INS...

Page 29: ...DE KEY PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY BATT1 BOOST ACTIVATION CURRENT CURRENT 9 00 A OVERVOLTAGE TRIP DIODE DROPPER 3 ON HIGH DISCHARGE TEST LOAD SENSE BOOST INHIBIT RETURN TO MAIN MENU DUAL BATTERY ENABLED ON CHARGER VOLTAGE CAL Local IP Address 192 168 001 240 PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY PRESS MODE KEY PRES...

Page 30: ...nctions Check that the mains supply matches the supply requirements stated on the Ratings plate Connect the mains power Follow the start up procedure 7 2 CHECKING VOLTAGE LEVELS Before making any adjustments and to obtain the correct set points of the charger consult the Test Sheet Ensure the battery is fully charged this prevents unnecessary waiting time for the voltage to reach the boost level W...

Page 31: ...ttery at a time Discharge Battery 1 for a while by switching the charger off and providing some DC load for a period of approx 10 min This time may vary depending on the size of the DC load compared to the battery capacity When the battery has discharged sufficiently remove the load and switch charger on The output current from the charger will now rise to the battery current limit level check the...

Page 32: ...te key The mute function can be reset by pressing the Reset key Restore mains 7 8 TESTING DC LOW ALARM Disconnect the battery from the charger Decrease the Float voltage See User Adjustable Set Point Instruction Sheet to a setting just below the DC Low level The DC Low Alarm will be indicated on the LCD panel after the user programmable alarm delay has expired Also check that the DC Low relay on t...

Page 33: ...h level The DC High Alarm will be indicated on the LCD panel after the user programmable alarm delay has expired Also check that the DC high relay on the Relay board A4 if fitted has de energised and that its contacts see Schematic Diagram have changed over and check that the Common Alarm relay on the Interface Card has de energised and that buzzer is sounding Ensure that the buzzer can be muted b...

Page 34: ...be reset by pressing the Reset switch Replace the electrolyte probe 7 11 TESTING BATTERY FAIL Disconnect the battery from the charger Press the Battery Test switch and check that after the test period the Battery Fail LED lights up Check that the battery fail relay on the Relay board A4 if fitted has de energised and that its contacts see Schematic Diagram have changed over Also check that the Com...

Page 35: ... DC repair and maintenance and bring the collective knowledge and experience of the entire Magellan Power design and manufacturing team Magellan provides preventative maintenance services for the following Magellan products and batteries MCRI and MCRII DC UPS systems Magellan AC UPS systems Commercial UPS VRLA Lithium and NiCad batteries SERVICE AND COMMISSIONING Magellan provides Qualified in hou...

Page 36: ...ANCE MANUAL SINGLE PHASE MCRII SERIES BATTERY CHARGER Australian Technology Australian Made 64 Bushland Ridge Bibra Lake WA 6163 P 61 8 9434 6621 F 61 8 9434 6623 E sales magellan power com au W www magellan power com au 36 ...

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