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4

MAINTENANCE

Important:

 Use only a good grade hydraulic jack oil.

Avoid mixing different types of fluid and NEVER use
brake fluid, turbine oil, transmission fluid, motor oil or
glycerin. Improper fluid can cause failure of the jack
and the potential for sudden and immediate loss of load.
We recommend Mobil DTE 13M or equivalent.

Adding oil

1. With saddle fully lowered set jack in its upright, level

position. Locate and remove oil filler screw.

2. Fill with oil until ~3/16" above the inner cylinder as

seen from the oil filler screw hole. Reinstall the oil
filler screw.

Changing oil

For best performance and longest life, replace the com-
plete fluid supply at least once per year.
1. With saddle fully lowered, remove the oil filler screw.
2. Lay the jack on its side and drain the fluid into a

suitable container.

Note: 

Dispose of hydraulic fluid in accordance with local

regulations.

3. Fill with oil until ~3/16" above the inner cylinder as

seen from the oil filler screw hole. Reinstall the oil
filler screw.

Lubrication

A periodic coating of light lubricating oil to pivot points,
axles and hinges will help to prevent rust and assure
that wheels, castors and pump assemblies move freely.

Cleaning

Periodically check the pump piston and ram for signs
of rust or corrosion. Clean as needed and wipe with an
oily cloth.

Note: 

Never use sandpaper or abrasive material on

these surfaces !

Storage

When not in use, store the jack with saddle fully lowered.

Possible Causes

Corrective Action

 Jack will not lift load

 Jack bleeds off after lift

 Will not lift to full extension

• Release valve not tightly closed
• Overload condition

 • Fluid level low

• Fluid level low
• Air trapped in system

• Release valve not tightly closed
• Overload condition
• Hydraulic unit malfunction

• Ensure release valve tightly closed
• Remedy overload condition

• Ensure release valve tightly closed
• Remedy overload condition
• Contact Mac Tools Tech. Service

• Ensure proper fluid level

• Ensure proper fluid level
• With ram fully retracted, remove oil

filler screw to let pressurized air
escape, then reinstall oil filler screw

 Poor lift performance

Jack will not lower after unloading

• Reservoir overfilled
• Linkages binding

• Drain fluid to proper level
• Clean and lubricate moving parts

TROUBLESHOOTING

Symptom

Summary of Contents for Lightning Lift JSA500MA

Page 1: ...d in PRC JSA500MA JSA1000MA Capacity 5 Ton 10 Ton Model Number JSA500MA JSA1000MA Service Jacks Operating Instructions Parts Manual JSA500MA M0 MAC TOOLS INC 505 N Cleveland Ave Suite 200 Westerville OH 43082 ...

Page 2: ...mended that an annual inspection be done by qualified personnel Labels and Owner s Manuals are available from manufacturer see Replacement Parts page 6 and 7 PRODUCT DESCRIPTION Mac Tools Lightning Lift Hydraulic Service Jacks are designed to lift not sustain rated capacity loads They are designed to be used in conjunction with jack stands Lightning Lift Service Jacks have a unique feature that au...

Page 3: ...ent 2 Locate and close release valve by turning handle knob clockwise firmly Center jack saddle under lift point 3 Verify lift point then use handle pump to contact lift point To lift pump handle until load reaches desired height 4 Transfer the load immediately to appropriately rated jack stands Lowering Note Be sure all tools and personnel are clear before lowering load 1 Raise load high enough t...

Page 4: ... coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels castors and pump assemblies move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle fu...

Page 5: ...NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL ...

Page 6: ...Release Shaft Assembly 1 9 G25 1 0000 4000 Return Spring 1 10 G25 1 0000 3000 Lift Arm Return Spring 1 G65 1 1990 1000 Repair Kits JSA500MA L0 label s not shown 1 JSA500MA M0 Owners Manual 1 REPLACEMENT PARTS Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number seri...

Page 7: ...0 0000 Rear Caster Assembly 2 4 G25 1 0000 2000 Saddle 1 5 G62 S 0330 1000 Oil Filler Screw 1 6 G66 1 9000 0000 05 Handle Assembly 1 7 G25 1 0000 9000 Foot Pedal 1 8 G25 1 2000 4000 Release Shaft Assembly 1 9 G25 1 0000 4000 Return Spring 1 10 G15 0 0000 5000 Lift Arm Return Spring 1 G66 1 0S07 0 Repair Kits JSA1000MA L0 Label s not shown 1 JSA500MA M0 Owners Manual 1 1 6 7 3 9 10 4 2 5 8 ...

Page 8: ...Mac Tools Inc 505 N Cleveland Ave Suite 200 Westerville OH 43082 U S A ...

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