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3

BEFORE USE

1. Verify that the product and the application are

compatible.

2. Before using this product, read the owner's manual

completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards
associated with its use.

3. Locate and open the release valve (counterclockwise

no more than 1/2 full turn).

4. With saddle fully lowered, locate and remove the oil

filler screw. Insert the handle into the handle sleeve,
then pump 6 to 8 full strokes. This will help release
any pressurized air which may be trapped within the
reservoir. Ensure the oil level is  ~3/16" above the inner
cylinder as seen from the oil filler screw hole. Reinstall
the oil filler screw.

5. Check to ensure that jack rolls freely and that the

pump operates smoothly before putting into service.
Replace worn or damaged parts and assemblies with
authorized factory replacement parts only (see
replacement parts section). Lubricate as instructed
in maintenance section.

6. Lift only on areas of the vehicle as specified by the

vehicle manufacturer.

7. No alterations shall be made to this product.
8. Do not use adapters or accessories that are not

provided initially.

ASSEMBLY

Little, if any, assembly is required of this jack. Always
secure the handle into the handle sleeve by means of
the bolt and lock washer provided. Tighten securely to
prevent accidental removal of handle while in use.
Familiarize yourself with the illustrations in this owner's
manual. Know your jack and how it operates before
attempting to use.

OPERATION

Lifting

1. Place vehicle in park, with emergency brake on and

wheels securely chocked to prevent inadvertent vehicle
movement.

2. Locate and close release valve by turning handle knob

clockwise, firmly. Center jack saddle under lift point.

3. Verify lift point, then use handle pump to contact lift

point. To lift, pump handle until load reaches desired
height.

4. Transfer the load immediately to appropriately rated

jack stands.

Lowering

Note: 

Be sure all tools and personnel are clear before

lowering load.

1. Raise load high enough to clear the jack stands, then

carefully remove jack stands (

always

 used in pairs).

2. Slowly turn the handle counterclockwise, but no more

than 1/2 turn. If the load fails to lower:

     a. Use another jack to raise the vehicle high enough
         to reinstall jack stands.
     b. Remove the affected jack and then the stands.
     c. Using the other jack, lower the load by turning the
         handle knob counterclockwise, but no more than
         1/2 turn.
3. After removing jack from under the load, push saddle

down to reduce ram exposure to rust and
contamination.

Lift only on areas of the vehicle as specified by the
vehicle manufacturer. Do not use adapters or
accessories that are not provided initially.

! SAFETY MESSAGE !

JSA500MA-M0

To avoid crushing and
related injuries:
NEVER work on, under or
around a load supported
only by jack. ALWAYS
use adequately rated jack
stands.

WARNING

!

• Study, understand, and follow all instructions

provided with and on this device before use.

• Do not exceed rated capacity.
• Use only on hard, level surfaces capable of

sustaining rated capacity loads.

• This is a lifting device only.
• Immediately after lifting, support the vehicle with

appropriately rated stands

• Never work on, under or around a load supported

by this device.

• Lift only on areas of the vehicle as specified by

the vehicle manufacturer.

• Do not move or dolly loads with this device.
• Do not modify this device.
• Failure to heed these markings may result in

personal injury and/or property damage.

WARNING

!

Summary of Contents for Lightning Lift JSA500MA

Page 1: ...d in PRC JSA500MA JSA1000MA Capacity 5 Ton 10 Ton Model Number JSA500MA JSA1000MA Service Jacks Operating Instructions Parts Manual JSA500MA M0 MAC TOOLS INC 505 N Cleveland Ave Suite 200 Westerville OH 43082 ...

Page 2: ...mended that an annual inspection be done by qualified personnel Labels and Owner s Manuals are available from manufacturer see Replacement Parts page 6 and 7 PRODUCT DESCRIPTION Mac Tools Lightning Lift Hydraulic Service Jacks are designed to lift not sustain rated capacity loads They are designed to be used in conjunction with jack stands Lightning Lift Service Jacks have a unique feature that au...

Page 3: ...ent 2 Locate and close release valve by turning handle knob clockwise firmly Center jack saddle under lift point 3 Verify lift point then use handle pump to contact lift point To lift pump handle until load reaches desired height 4 Transfer the load immediately to appropriately rated jack stands Lowering Note Be sure all tools and personnel are clear before lowering load 1 Raise load high enough t...

Page 4: ... coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels castors and pump assemblies move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle fu...

Page 5: ...NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL ...

Page 6: ...Release Shaft Assembly 1 9 G25 1 0000 4000 Return Spring 1 10 G25 1 0000 3000 Lift Arm Return Spring 1 G65 1 1990 1000 Repair Kits JSA500MA L0 label s not shown 1 JSA500MA M0 Owners Manual 1 REPLACEMENT PARTS Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number seri...

Page 7: ...0 0000 Rear Caster Assembly 2 4 G25 1 0000 2000 Saddle 1 5 G62 S 0330 1000 Oil Filler Screw 1 6 G66 1 9000 0000 05 Handle Assembly 1 7 G25 1 0000 9000 Foot Pedal 1 8 G25 1 2000 4000 Release Shaft Assembly 1 9 G25 1 0000 4000 Return Spring 1 10 G15 0 0000 5000 Lift Arm Return Spring 1 G66 1 0S07 0 Repair Kits JSA1000MA L0 Label s not shown 1 JSA500MA M0 Owners Manual 1 1 6 7 3 9 10 4 2 5 8 ...

Page 8: ...Mac Tools Inc 505 N Cleveland Ave Suite 200 Westerville OH 43082 U S A ...

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