background image

-27-

the parallel stop either along the workpiece edge or
along a guide rail that is available as special
accessory (see section 4.5). The use of a guide rail
achieves a clearly higher cut quality.

5.4 Large cutting lengths

For large cutting lengths (e.g. several beams in a
row) the guide rail can be tilted to the rear by 10° (see
Fig. 5). This makes it easier to guide the machine
straight ahead, in particular at the transition from one
workpiece to the next.

Danger

Pull the power plug during all
service work.

For tilting, first of all the two set screws 28 (Fig. 5) are
unfastened with the enclosed operating tool and the
chain guide rail is swivelled up to the limit stop in the
direction of the rear handle. Then tighten the set
screws again.

6 Service and maintenance

Danger

Pull the power plug during all
service work.

MAFELL machines are designed to be low in
maintenance.
The ball bearings used are greased for life. When the
machine has been in operation for a longer period of
time, we recommend to hand the machine in at an
authorised MAFELL customer service shop for
inspection.

6.1 Machine

The machine must be regularly cleaned off deposited
dust. When doing so, you should clean the ventilation
openings on the motor with a vacuum cleaner.
Only use our special grease, order No. 049040 (1 kg
tin) for all greasing points.
The chain sets used on the machine should be
regularly deresinated, as clean tools improve the
quality of the cut. Deresination is carried out by
soaking the chain set in petroleum or a commercial
deresination agent for 24 hours.

6.2 Guide rail of the chain set

This guide rail must be maintained regularly. This
includes lubricating the chain deflection wheel and
deburring the rail.

Lubricating the carbide guide rail - see Fig. 8

Dismantle chain set (see section 4.2).

Clean lubrication hole.

Place guide rail onto a flat surface.

Press the mouthpiece of the grease gun tightly
into the lubrication hole and press until grease
emerges at the deflection. Use a good, acid-free
bearing grease for this purpose.

Refit the chain set (see section 4.2).

Deburring - see Fig. 9

Dismantle chain set (see section 4.2).

Remove chain from the guide rail.

Remove the burr using a flat file as shown in
Fig. 9.

Replace the chain and refit the chain set (see
section 4.2).

6.3 Chain wheel

The stress on chain wheel 22 (Fig. 3) is particularly
high. If it exhibits extremely visible grooves at the
individual teeth (approx. 0.5 mm / 1/64 in.) it must be
replaced without fail. MAFELL recommends to have
this work carried out by an authorised customer
service shop.

6.4 General sharpening information

Just as important as quality and care of the

machine

are quality and care of the

saw chain, guide rail

and

chain pinion.

If the care of one of these «partners», which are
acting jointly during sawing, is neglected, the
consequences are frequently:

-

Wear or destruction of other partners

-

Lacking cutting performance

-

Bad surface

-

A possible safety risk

Summary of Contents for ZSX-TWIN Ec

Page 1: ...te notice d emploi contenant des indications importantes pour la s curit du travail avec cette machine veuillez donc la lire imp rativement ATTENZIONE Le presenti istruzioni per l uso contengono avver...

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ...t 23 4 1 Mains connection 23 4 2 Saw chain change 24 4 3 Chain tension 24 4 4 Chain lubrication 25 4 5 Setting the parallel stop 25 4 6 Setting for angle cuts bevel and jack rafter cuts 26 4 7 Setting...

Page 6: ...f Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol...

Page 7: ...in Chain set swivelling to the rear by 10 Machine dimensions Width x length x height 450 x 632 x 800 mm 17 11 16 x 24 7 8 x 31 1 2 in Base plate 300 x 506 mm 11 13 16 x 19 15 16 in Width without limit...

Page 8: ...nevertheless suitable for providing the machine user with an improved assessment of the hazard and risk 2 5 Vibration specifications The typically assessed acceleration is 3 2 m s2 2 6 Scope of suppl...

Page 9: ...This rule does not apply to young persons receiving training and being supervised by an expert Never work without the protection devices prescribed for the respective operating sequence and do not ma...

Page 10: ...work may only be carried out outdoors or in adequately ventilated rooms Once adopted never change a cutting direction by force The saw must be guided such that the pressure does not bring the chain t...

Page 11: ...ew 20 Fig 3 that can be reached through the hole in the intermediate cover clockwise until the correct chain tension has been achieved see section 4 3 Tighten the hexagon socket head cap screw 18 Fold...

Page 12: ...11 enclosed in the supply and fastened on cover 12 Fig 1 and fold down the cover Open the spring loaded bottom guard flap 15 Fig 2 downwards and fasten it with the cover in open position Unscrew the h...

Page 13: ...e made aware of the operating instructions calling particular attention to the chapter Safety instructions 5 2 Switching on and off Danger Before switching on the machine pay attention that the guide...

Page 14: ...d be regularly deresinated as clean tools improve the quality of the cut Deresination is carried out by soaking the chain set in petroleum or a commercial deresination agent for 24 hours 6 2 Guide rai...

Page 15: ...pply Mains fuse defective Replace fuse Machine cannot be switched on Carbon brushes worn Take the machine to a MAFELL customer service shop Mains failure Check pre fuse Machine switches off automatica...

Page 16: ...86 Guide rail 400 Order No 204582 Fine cut saw chain HM 400 Order No 006972 longitudinal cut chain HM 400 Order No 006977 Driving star wheel Order No 204584 Splitting wedge 400 Order No 204587 Guide r...

Page 17: ...Order No 205400 Adhesive profile F HP 6 8 m Order No 204376 Splinter guard F SS 3 5 m Order No 204375 Sliding bevel segment F WA Order No 205357 Universal guide shift rail Order No 202069 Guide rail o...

Reviews: