Madill 1200, User Manual

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MADILL 1200
OPERATION
GENERAL NOTES ON OPERATION
When checking for leaks in the hydraulic system, use a piece of cardboard or wood. A
small stream of high pressure oil can penetrate the skin and cause serious injury. DO
NOT USE YOUR HAND OR FINGERS TO SEARCH FOR LEAKS. If you are struck by
pressurized hydraulic fluid, see a doctor at once.
When a machine is first delivered, it is important to go through a series of inspections
and checks before placing the machine in service. Each machine has been thoroughly
inspected. A comprehensive post-delivery inspection by the distributor will detect any
problems developed in transit, so they may be corrected before the machine reaches its
ultimate user.
Prior to removing the equipment from the carrier, all shortages and damage must be
noted on the shipping papers. Contact Madill Service Department if any questions should
arise.
Checking the positions of the shipping blocks supporting the machine can indicate what
type of damage may have occurred during shipping. All blocking should be tightly in
place and all cables should be properly tensioned. Loose cables and blocks mean the
machine has probably been jarred and moved around, and subjected to unusual
vibration. This could mean loose parts and bolts. Inspect the machine surface for
damage. Walk around the machine and perform a visual inspection, checking for oil
leaks.
Before the machine is run, the oil level in the engine should be checked to ensure proper
level. Also check the coolant level and concentration in the radiator. Hydraulic fluid in the
reservoir should be in the proper range pointed out on the sight glass; DO NOT OVER-
FILL THIS, room must be allowed for fluid expansion due to heat. Check the oil level in
all gearboxes, add if too low, drain if over filled. Consult the lubrication instructions for
correct service procedures. Lubricate all fittings to be sure they will accept grease.
Re-torque bolts if necessary.
READ THE PROCEDURE FOR MACHINE START-UP BEFORE RUNNING THE
ENGINE ON ASSEMBLED MACHINE.
Start and run the engine until it warms up. Cycle the various functions and examine the
machine for hydraulic oil leaks.
Normally the first hours of operation are the most crucial to the machine because this is
when the parts are breaking in. Frequent visual inspections to bolts should be performed
during this time.
TRAVEL RESTRICTIONS & PRECAUTIONS
1. Switch travel speed selector to low when travelling down grades or when loading/
unloading machine onto a trailer.
2. ** IMPORTANT** RE-TORQUE THE TRACK PAD BOLTS AFTER THEIR FIRST 40
HOURS OF OPERATION.
3. Keep the driving sprockets to the rear while travelling.
Page 4a Section One
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