MAD DA8700 Series Instruction Manual Download

Page: 36 / 36

TH8750150

20-02-2015

MAD Disc Aligner

DA8700

MAD Holding B.V.
P.O. Box 760
3900 AT Veenendaal
The Netherlands
T  (+31)318 586 100
F  (+31)318 541 213
E  [email protected]
I  http://www.mad-tooling.com

Summary of Contents for DA8700 Series

Page 1: ...TH8750150 20 02 2015 MAD Disc Aligner DA8700 en 1 DA8700 Instruction Manual English ...

Page 2: ...paration 4 Fitting Mounting Adapter 4 1 Choose the inserts 4 2 Choose the Z brackets 4 3 Assemble the adapter 4 4 Fit and adjust the adapter 5 Fitting the DL8704 Lathe on UMA 5 1 Examples 6 Positioning DU8610 Drive Unit 7 Machining 8 Follow up 9 Maintenance 10 Trouble shooting 11 Tips Spare Parts 11 1 Tips 11 2 Spare Parts 12 Electrical Diagram 13 Technical Specification 14 CE declaration of confo...

Page 3: ...TH8750150 20 02 2015 MAD Disc Aligner DA8700 en 3 Fig 1 DL8704 Lathe DU8610 Drive Unit Storage Box 1 Summary Summary ...

Page 4: ...y A Silencer band yellow B Silencer band red C Drive adapter D Brush E S hook F Cable G Safety cover H Oil I Hex T spanner J Tool motor unit cable K Cylinder 12 5x10 L Cylinder 12 5x20 M Tool bits Screws M2 5 N Conical ring Fig 2 K L J A B C D E F G H I N M ...

Page 5: ...Z brackets with hole Ø16 2 mm 0 63 inch UMA accessories Fig 4 Long Z brackets with hole Ø16 2 mm 0 63 inch Inserts without thread Ø9 mm 0 35 inch Ø10 5 mm 0 39 inch Ø12 5 mm 0 47 inch Inserts with thread M10 metric Washers Ø24xØ11x4 0 94x0 43x0 16 in Bolts M10x25 metric M10x30 metric M10x40 metric Summary ...

Page 6: ...as described in this manual Use only manufacturer s recommended attach ments 13 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact re sistant lenses they are not safety glasses 14 The socket outlet shall be installed near the equipment and shall be easily accessible 15 The machine should only be operated by persons authorized to carry out mainte nance on the brakes of a vehicle 16 Do ...

Page 7: ... the opera tion of the equipment 39 If not otherwise indicated in the manual damaged safety guards cables or other parts must be replaced or repaired by an recognized technician 40 Defective electric components must be replaced by a recognized technician 41 In the interest of effectiveness and safety keep the tips sharp and the equipment clean 42 Hand grips must be kept dry clean and free from oil...

Page 8: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 8 Box 1 Fig 7 Fig 9 Fig 8 M12 Tighten 80Nm M12x30 19mm 8mm 2 1 First Installation Important Safety Instructions ...

Page 9: ...DA8700 en 9 Box 3 Fig 10 Install alumi num tube through motor unit and then bolt to bottom plate 4 bolts M10x35 Tighten 50Nm Pull bracket Pull bracket Cable connector on this side 17mm Fig 12 Fig 11 Box 2 Box 1 Important Safety Instructions ...

Page 10: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 10 Attach cable to clip Fig 13 Nut M6 Washer Washer Nut M6 Bolt M6x30 Fig 14 10mm Important Safety Instructions ...

Page 11: ...TH8750150 20 02 2015 MAD Disc Aligner DA8700 en 11 Using hand grip push motor unit down to ap proximate height of box Fig 15 Important Safety Instructions ...

Page 12: ...ear with thread 2 Mounting ear without thread 3 Direction indicator arrow 4 Cutting depth adjustment knob 5 Slide 6 Lock knob 7 Hand wheel 8 Autofeed automatic feed of the slides 2 2 Controls DL8704 Lathe Important Safety Instructions Fig 16 Fig 17 2 1 3 5 6 7 8 4 ...

Page 13: ... Fig 19 Use this hand grip to reposition height of drive motor Use this hand grip to roll cart along shop floor 2 3 Controls DU8610 Drive Unit Important Safety Instructions Power inlet Power outlet Direction stop switch Drive yoke Safety cover Emergency stop ...

Page 14: ...y stop button In a safe situation the emergency stop is reset by rotating the knurled ring under the stop button clockwise The drive unit is reset by rotating the motor switch to position 0 Press down for emergency stop Rotate bottom ring clockwise to reset emergency stop Rotate direction switch to 0 to reset drive unit Important Safety Instructions Fig 19 Fig 20 ...

Page 15: ...TH8750150 20 02 2015 MAD Disc Aligner DA8700 en 15 Important Safety Instructions Left rotation Right rotation Emergency stop Stop reset Fig 23 ...

Page 16: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 16 Fig 25 Fig 24 Fig 28 3 Preparation Preparation Fig 29 Fig 26 Fig 27 ...

Page 17: ... rotor to ensure that the rotor will not be below minimum thickness after machining 13 Refer to the service manual for the minimum brake rotor thickness 14 If the brake rotor is below minimum thickness it must be replaced Machining of a rotor below minimum thickness is not permitted 15 If the brake rotor is thicker than the discard size determine the maximum amount that could be machined off for e...

Page 18: ...nch Ø10 5mm 0 39 inch Ø12 5 mm 0 47 inch M10 metric Fig 30 Fig 31 Fig 33 Fig 32 4 Fitting Mounting Adapter Fitting Mounting Adapter 4 1 Choose the inserts Vehicle knuckle Without thread Adapter Use inserts with thread Vehicle knuckle With thread Adapter Use inserts without thread in the correct size ...

Page 19: ... knuckles Short adapter Use z brackets 39 and 40 In some occa sions it maybe needed to go between short and long Medium adapt er Use z brackets 39 and 42 or 40 and 41 For large rotors and or deep placed knuckle mounting position Long adapter Use z brackets 41 and 42 Fig 34 Fig 37 Fig 36 Fig 35 Vehicle Lathe 4 2 Choose the Z brackets ...

Page 20: ...r and adjust the adapter height Adapter with M10 metric inserts Mount the adapter to the brake caliper ears using the M10 bolts supplied Fig 30 31 Adapter with 9 10 5 12 5 mm or no inserts Using the original caliper bolts mount the adapter to the threaded caliper ears Fig 32 33 a Face the bow toward the axle b Ensure the correct length bolts are used When the bolts are fully inserted they must not...

Page 21: ...rake rotor 6 To secure the slide piece to the mounting bracket tighten one of the hex head bolts using the hex T spanner wrench provided 7 Tighten all brake caliper bolts in the following order to the specified torque M10 mounting bolts or larger original brake caliper bolts torque to 50 Nm 37 Ft Lbs red mounting adapter b M8 mounting bolts torque to 25 Nm 18 Ft Lbs c M9 mounting bolts torque to 3...

Page 22: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 22 5 1 Examples Adapter with short z brackets and with M10 metric insert on hub with normal rotor size Fig 46 Fig 47 Fig 48 Fitting DL8704 Lathe on UMA ...

Page 23: ...TH8750150 20 02 2015 MAD Disc Aligner DA8700 en 23 Fitting DL8704 Lathe on UMA Adapter with long z brackets and with M10 metric insert on hub with large rotor size Fig 49 Fig 50 Fig 51 ...

Page 24: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 24 Fitting DL8704 Lathe on UMA Adapter with short z brackets and with insert without thread on hub with normal rotor size Fig 52 Fig 53 Fig 54 ...

Page 25: ...TH8750150 20 02 2015 MAD Disc Aligner DA8700 en 25 Fitting DL8704 Lathe on UMA Adapter with long z brackets and with insert without thread on hub with large rotor size Fig 55 Fig 56 Fig 57 ...

Page 26: ...See Fig 19 4 Slide the drive yoke onto the drive adapter leaving a 5 mm 0 2 inch space Fig 58 A Drive yoke must align with the center of the hub 5 Lock the caster wheels to lock the stand in place Fig 58 B 6 Check that the brake rotor is free to rotate with no parts dragging or blocking 7 NOTE The drive shaft and brake rotor on the other side of the vehicle could start turning when the lathe drive...

Page 27: ...urned a maximum of 16 clicks 8 When using the straight tool bit the adjustment knob may be turned a maximum of 4 clicks 9 One click equals 0 05 mm 0 002 inch Fig 59 10 Set the adjustment knobs clockwise on the selected value minimal 0 05 mm maximal 0 8 mm minimal 0 002 inch maximal 0 03 inch 11 Power the autofeed motor with the switch on the DL8704 12 Start the autofeed by securing the lock knob t...

Page 28: ...axle 11 Clean the surrounding area of the brake rotor and make sure there are no metal chips on the ABS components 12 Make the brake pad surfaces parallel and flat Replace the brake pads when necessary 13 Install the brake pads and brake calipers according to the repair manual Fig 62 14 In some cases locking fluid or replacing of the caliper bolts is prescribed in the repair manual every time the ...

Page 29: ...s between the block and the slide with a brush then apply a small amount of Lathe oil C Clean the bit holder every 50 vehicles To do this first turn the adjustment knob counterclockwise until the bit holder is completely out of the slide Then clean and lightly grease the holder When reinstalling the bit holder point the slot to ward the outside of the Lathe D On a weekly schedule inspect cables an...

Page 30: ...bration Check rubber silencer band Check Lathe mounting Tighten all bolts M10 and larger with torque 50 Nm 37 Ft Lbs before starting work Use conical ring Mount Lathe close to the hub Wheel bearing play Set replace Cutting depth too deep Maximum 0 2 mm 0 8 mm with pos angle tool bit Maximum 0 008 inch 0 03 inch with pos angle tool bit Worn tool bit Turn or replace Tool bit loose Tighten screw Wron...

Page 31: ...fy that the bits will be able to machine the entire surface of the brake rotor A special brochure detailing various options for your lathe is available through your supplier 11 Tips Spare Parts 11 2 Spare parts Replacement parts can be ordered through your supplier When ordering parts refer to the parts list included with the lathe Please provide the lathe serial num ber when ordering Store this i...

Page 32: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 32 Fig 68 12 Electrical Diagram Electrical Diagram ...

Page 33: ...ng height min max 45 125 cm 18 49 inch Drive speed 100 rpm Net weight 52 kg 115 Lbs Electrical specifications See information plate Ambient temperature range 5 C to 40 C 23 F to 104 F Year of construction See information plate Turning accuracy Brake rotor runout 0 002 mm 79 microinch Brake rotor thickness variation 0 002 0 005 mm 79 197 microinch Brake rotor surface roughness Ra 1 0 2 0 μm 39 79 m...

Page 34: ...tural recourses and ensure that it is recycled in a manner that protects health and the environment You must dispose of this product and its packaging according to local laws and regu lations Because this product contains electronic components and sometimes batter ies the product and its accessories must be disposed of separately from household waste when the product reaches its end of life Contac...

Page 35: ...MAD will take care of the repair or replacement of goods supplied This should be understood as meaning the repair and or replace ment of defective parts in which case only the cost of materials and assembly shall be for MAD s account 9 Consequential loss or damage does not qualify for compensation under guaran tee Any additional costs resulting from the use of the supplied parts or machine during ...

Page 36: ...TH8750150 20 02 2015 MAD Disc Aligner en DA8700 36 MAD Holding B V P O Box 760 3900 AT Veenendaal The Netherlands T 31 318 586 100 F 31 318 541 213 E info mad tooling com I http www mad tooling com ...

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