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E12

INSTALLATION

Typical Installation

Fig. 1 shows a typical installation.

The installation shown in Fig. 1 is only a guide. The components shown are typical; however, it 

is not a complete system design. Contact your distributor for assistance in designing a system 

to suit your particular needs.

Pre-Installation Procedure

1. Relieve the pressure.

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always 

follow the pressure relief procedure.

2. Close the fluid shut-off valve (Item 4 in Fig.1).

3. Ground the hose and reel or console. Do not use PTFE tape on the pipe joints; it may cause 

a loss of ground across the pipe joint.

Installation Procedure

If this is a new installation, or if the oil in the lines is contaminated, flush the lines before you

install the dispense valve.

1: Air inlet 

2: Air shut-off valve 

3: Oil pump 

4: Fluid shut-off valve

5: Meter 

6: Hose reel 

7: Control valve

NEW INSTALLATION

1. Relieve the pressure.

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always

follow the pressure relief procedure.

2. Close the fluid shut-off valve at each dispense position.

3. Make sure the main fluid outlet valve at the pump is closed, the air pressure to the pump 

motor is adjusted, and the air valve is open. Slowly open main fluid valve.

4. Place the hose end (with no dispense valve connected) into a container for waste oil. Secure 

the hose in the container so it will not come out during flushing. If you have multiple dispense 

positions, first flush the dispense position farthest from the pump, and work your way toward 

the pump.

5. Slowly open the shut-off valve at the dispense position. Flush out a sufficient amount of oil to 

ensure that the entire system is clean, and close the valve.

6. Repeat step 5 at all other dispense positions.

2

1

3

4

5

6

7

Fig. 1

Summary of Contents for OKT583-1-001

Page 1: ...re to follow the safety rules and other basic safety precautions may result in serious personal injury Save these instructions in a safe place and on hand so that they can be read when required Keep t...

Page 2: ...ment and do not use this equipment for a purpose for which it was not intended 4 Check for damaged parts Before using this product carefully check that it will operate properly and perform its intende...

Page 3: ...outlet of oil pump 2 2 Lock the female thread of oil hose 4 on the male thread of adapter 3 1 Lock the male thread of oil delivery hose 4 on the inlet of oil control valve assembly 5 Step 3 Step 4 2...

Page 4: ...r of defective material within the warranty period when returned freight prepaid to the distributor or their designated service depot 3 The warranty does not cover damage caused by accident misuse or...

Page 5: ...No 1 2 3 4 5 6 7 8 9 Description Accessories Drum Holder Support Handle Pump Support Hexagon Screw Set Stopper Accessories Support Acom Nut Washer Q ty 1 1 1 2 3 1 1 2 2 Part No 10 11 12 13 14 15 16 1...

Page 6: ...sposed of according to national environmental regulations 14 The pumps can be used only to deliver lubricants used oil or antifreeze liquids Do not use the pump for any other substance THE MANUAL OF O...

Page 7: ...hed with a lubricator please pay close attention to the lubricator s oil level and refill with SAE 20 SAE 30 or antifreeze oil for extreme conditions when necessary NOTE The user should perform only r...

Page 8: ...ction is 1 4 quick plug or 1 4 NPT female in all versions Compressed air connection to be supplied by the customer should be done using suitable tube 5 A pressure regulator to keep the pump s working...

Page 9: ...EXPLODED AND PARTS LIST 3 1 OIL PUMP E7...

Page 10: ...ide cover Outlet Part No 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Description Piston connect cover Suction tube Piston shaft Connector O ring Spring circlip Bal...

Page 11: ...EXPLODED AND PARTS LIST 5 1 OIL PUMP E9...

Page 12: ...affle Small piston Piston cover Cut cover Part No 27 28 29 30 31 32 101 102 103 104 105 106 107 108 109 201 202 203 204 205 206 207 208 209 210 Description Side cover Outlet Suction tube Spring circli...

Page 13: ...ipment manuals Read the fluid and solvent manufacturer s warnings 8 Route hose away from traffic areas sharp edges moving parts and hot surfaces 9 Do not lift pressurized equipment 10 Comply with all...

Page 14: ...inlet 2 Air shut off valve 3 Oil pump 4 Fluid shut off valve 5 Meter 6 Hose reel 7 Control valve NEW INSTALLATION 1 Relieve the pressure To reduce the risk of serious injury whenever you are instructe...

Page 15: ...en all dispense position shut off valves and start the pump to pressurize the system See the Operation section for proper operation 7 For metered dispense valves to ensure dispensing accuracy purge al...

Page 16: ...ess Menu key again for 3 seconds then exit the calibration mode The calibration settled Show Current Correction Factor 1 Press Menu key and Reset key together The display will show the correction fact...

Page 17: ...ng valve extension or nozzle is clogged or that pressure has not been fully relieved after following the steps above very slowly loosen a fitting on the fluid line to relieve pressure gradually then l...

Page 18: ...distributor for repair or replacement Replace the o ring If the problem remains contact your distributor for repair or replacement Inspect the nozzle for damage or obstructions and replace if damaged...

Page 19: ...lter Adapter O ring Meter Holder Meter Cover Rubber Protector Q ty 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Part No 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 3 19 3 20 3 21 4 Descrip...

Page 20: ...Macnaught Americas 813 628 5506 info macnaughtusa com Read Manual Before Use 2 09 05 30 1078 Size 145x210mm REV 03 11 22 157...

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