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4. Check and tighten the screws which connect the pump and the board, pump and meter. For a 

better employment the unit should be placed as near as possible to level of liquid to be 

pumped. (Max. distance 2m).

5. Screw the delivery hose on the fitting of the flow meter and of the filling gun.

6. We suggest using a diesel resistant rubber or plastic suction hose; spiral shaped, with minimum 

as 25mm internal diameter, the same as the union. The hose must be sealed to avoid leakage. 

In case a 4 meters or longer hose is employed we suggest to use the foot valve with filter.

USE AND STARTING 

STARTING

Once the hoses are sealed, the feeding cable is connected and the filling gun is in rest position, 

the machine can be started. After placing the hose into the tank and the gun into the filling hole, 

start the pump, gradually release the lever and start Diesel transfer. Once the filling is done 

release the control of the gun and switch the pump off. When the pump isn’t in use disconnect it.

FLOW METER

1. The flow meter shows how many litres of liquid were pumped by the unit. Be aware that this 

device is not suitable to measure products for resale.

2. The mechanical flow meters indicate the partial (resettable) and total (no reset function) of the 

litres pumped. Each time the instrument must be reset, turn the knob on the left of the unit until 

all zeroes are displayed.

Calibration

The meter used in the pumping unit is calibrated at the factory. Calibration is recommended upon 

initial use, after disassembly or significant wear. Meter calibration can be easily changed with the 

procedure hereafter. The proving container should be at least 50 litres.

Procedure:

Fill container to a know volume

Turn the calibration screw

+Clockwise to increase the number of liters counted

-Counterclockwise to decrease the number of liters counted

1. The gunlock has been provided to make filling easier. It is forbidden to leave the gun unattend-

ed to avoid overflow.

2. Don’t operate the machine if there is no liquid inside. Don’t start the pump before connecting 

suction and delivery hoses.

3. Once the gun is closed switch the motor pump off as soon as possible. 

THE PUMP HAS TO 

WORK IN BY-PASS CONDITION FOR SHORT PERIOD: MAXIMUM 3 MINUTES.

4. In case of current losses the pump should be switched off and the plug disconnected.

5. It is strictly forbidden to use the pump with wet hands, barefooted or dipped in water.

6. In case of blackout switch the pump off and disconnect the plug to avoid unexpected starts with 

liquid overflow.

7. When transferring from open-air tanks, we suggest to place the machine as far as possible to 

avoid sprays and sudden dips which may cause serious damage.

MAINTENANCE

Each kind of disassembly should always be carried out when the machine is stopped, the plug 

is disconnected and after emptying the pump and the flow meter. For a better operation control 

every three months that there isn’t any kind of debris in the flow meter filter.

E4

Summary of Contents for FTWM120-001

Page 1: ...fore operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Save these instructions in a safe place and on hand so that they can be read...

Page 2: ...ere are certain applications for which this equipment was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this equipment and do not use this...

Page 3: ...014 1 00 A1 99 A2 99 limits and methods for measuring radio disturbance characteris tics EN55014 2 97 Electrical motor operated and thermal appliances for household and similar purposes electric tools...

Page 4: ...extinguishers placed next to the machine Combustion of paints and plastic parts may produce toxic emissions use the normal precautions to be employed in case of fire always refer to the security super...

Page 5: ...requirements EN 292 1 and EN 292 2 EN 55081 2 EN 55011C A 3 Other requirements 89 392 CEE ALLOWED AND FORBIDDEN USE 1 Diesel transfer unit has been designed and built for DIESEL TRANSFER ONLY from re...

Page 6: ...The meter used in the pumping unit is calibrated at the factory Calibration is recommended upon initial use after disassembly or significant wear Meter calibration can be easily changed with the proc...

Page 7: ...iability is limited to replacement or repair of defective material within the warranty period when returned freight prepaid to the distributor or their designated service depot 3 The warranty does not...

Page 8: ...Description Latex Washer Nut Bolt M12 Gun base Board Meter Q ty 4 4 1 1 1 1 Part No 11 12 13 14 15 16 Description Hose Connectors Pump Inlet Outlet Nozzle Bolt Q ty 1 1 1 1 1 4 Wearing parts EXPLODED...

Page 9: ...for continuous use under maximum back pressure Functioning under by pass conditions is only allowed for brief periods of time 2 3min utes maximum FLUIDS PERMITTED FLUIDS NOT PERMITTED PERMITTED 1 DIE...

Page 10: ...IMENSIONS for their position and dimen sion THE MOTORS ARE NOT OF AN ANTI EXPLOSIVE TYPE Do not install them where inflammable vapours can be present 4 CONNECTING THE TUBING Before connection make sur...

Page 11: ...quently always start up immediately 4 When the system is functioning the pump can work with pressure at the inlet as high as 0 5 bar beyond which cavitation phenomena can begin with a consequent loss...

Page 12: ...the suction filter is not clogged That the suction height does not exceed 2m if the height exceeds 2m fill the suction hose with fluid That the delivery tube is allowing the evacuation of the air When...

Page 13: ...Problems Low voltage in the electric power line Low level in the suction tank Foot valve blocked Filter clogged Excessive suction pressure High loss of head in the delivery circuit working with the b...

Page 14: ...BY PASS SPRING BY PASS VALVE SCREW M6 SCREW M6 PUMP BODY O RING ROTOR BLADE Q ty 1 1 1 1 4 1 1 1 1 5 Part No 11 12 13 14 15 16 17 18 19 20 Description SCREW M5 PIN 5 PUMP COVER KEY TERMINAL BOARD DOUB...

Page 15: ...ce at all times INSTALLATION 1 The meter can be installed in any position directly on rigid pipelines or flexible hoses or directly on pumps or tanks 2 The meter flow direction is fixed and indicated...

Page 16: ...perly fix the plug 26 with the sealing gasket 25 USE After installation and calibration the meter is ready to work Turn the reset knob 2 clockwise if it is mounted on the left of the meter and counter...

Page 17: ...ssembled chamber 2 Install the gaskets 16 17 properly after inspecting and lubricating them with grease 3 Make sure that when reattaching the cover to the body of the meter the nutating disk needle do...

Page 18: ...8 19 20 21 22 23 24 25 26 27 28 Description Meter body O ring 110 72x3 53 O ring 23 47x2 62 Measuring chamber Measuring tray Measuring chamber Cylinder spring Screws 4x20 O ring 4 47x1 78 By pass adju...

Page 19: ......

Page 20: ...Size 145x210mm REV 03 11 22 2 09 05 30 1087 157 Macnaught Americas 813 628 5506 info macnaughtusa com Read Manual Before Use...

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