background image

PROBLEMS AND SOLUTIONS

MAINTENANCE

All models are designed and constructed to require a minimum of maintenance.

In any case always bear in mind the following basic recommendations for a good functioning of 

the pump:

- On a weekly basis, check that the tubing joints have not loosened, to avoid any leakage.

- On a monthly basis, check the pump body and keep it clean of any impurities.

- On a weekly basis, check and keep clean the line suction filter.

- On a monthly basis, check that the electric power supply cables are in good condition.

NOISE LEVEL

Under normal working conditions the noise emission from all models does not exceed the valve 

of 70 db at a distance of 1 meter from the electric pump.

DISPOSING OF CONTAMINATED MATERIALS

In the event of maintenance or demolition of the machine, do not disperse contaminated parts 

into the environment. 

Refer to local regulations for their proper disposal.

ACCIDENTS

The Motor is not 

turning.

The motor turns slowly 

when starting.
Low or no flow rate

Increased pump noise

Leakage from the 

pump body

CAUSES

Lack of electric power
Rotor Jammed

Motor Problems
Low voltage in the electric 

power line
Low level in the suction tank
Foot valve blocked
Filter clogged
Excessive suction pressure

High loss of head in the 

delivery circuit (working 

with the by-pass open)
By-pass valve blocked
Air entering the pump or the 

suction tubing
A narrowing in the suction 

tubing
Low rotation speed

The suction tubing is resting 

on the bottom of the tank
Cavitation occurring
Irregular functioning of the 

by-pass
Air present in the diesel fuel
Seal Damaged

REMEDIES

Check the electrical connecting.
Check for possible damage or obstruction of the 

rotating components.
Contact the Service Department
Bring the voltage back within the anticipated limits

Refill the tank
Clean and/or replace the valve
Clean the filter
Lower the pump with respect to the level of the 

tank or increase the cross-section of the tubing
Use shorter tubing or of greater diameter

Dismantle the valve, clean and/or replace it.
Check the seals of the Connections

Use tubing suitable for working under suction 

pressure
Check the voltage at the pump. Adjust the voltage 

and/or use cables of greater cross-section
Raise the tubing

Reduce suction pressure
Dispense fuel until the air is purged from the 

by-pass system
Verify the suction connection
Check and replace the seal

E11

Summary of Contents for FTWM120-001

Page 1: ...fore operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Save these instructions in a safe place and on hand so that they can be read...

Page 2: ...ere are certain applications for which this equipment was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this equipment and do not use this...

Page 3: ...014 1 00 A1 99 A2 99 limits and methods for measuring radio disturbance characteris tics EN55014 2 97 Electrical motor operated and thermal appliances for household and similar purposes electric tools...

Page 4: ...extinguishers placed next to the machine Combustion of paints and plastic parts may produce toxic emissions use the normal precautions to be employed in case of fire always refer to the security super...

Page 5: ...requirements EN 292 1 and EN 292 2 EN 55081 2 EN 55011C A 3 Other requirements 89 392 CEE ALLOWED AND FORBIDDEN USE 1 Diesel transfer unit has been designed and built for DIESEL TRANSFER ONLY from re...

Page 6: ...The meter used in the pumping unit is calibrated at the factory Calibration is recommended upon initial use after disassembly or significant wear Meter calibration can be easily changed with the proc...

Page 7: ...iability is limited to replacement or repair of defective material within the warranty period when returned freight prepaid to the distributor or their designated service depot 3 The warranty does not...

Page 8: ...Description Latex Washer Nut Bolt M12 Gun base Board Meter Q ty 4 4 1 1 1 1 Part No 11 12 13 14 15 16 Description Hose Connectors Pump Inlet Outlet Nozzle Bolt Q ty 1 1 1 1 1 4 Wearing parts EXPLODED...

Page 9: ...for continuous use under maximum back pressure Functioning under by pass conditions is only allowed for brief periods of time 2 3min utes maximum FLUIDS PERMITTED FLUIDS NOT PERMITTED PERMITTED 1 DIE...

Page 10: ...IMENSIONS for their position and dimen sion THE MOTORS ARE NOT OF AN ANTI EXPLOSIVE TYPE Do not install them where inflammable vapours can be present 4 CONNECTING THE TUBING Before connection make sur...

Page 11: ...quently always start up immediately 4 When the system is functioning the pump can work with pressure at the inlet as high as 0 5 bar beyond which cavitation phenomena can begin with a consequent loss...

Page 12: ...the suction filter is not clogged That the suction height does not exceed 2m if the height exceeds 2m fill the suction hose with fluid That the delivery tube is allowing the evacuation of the air When...

Page 13: ...Problems Low voltage in the electric power line Low level in the suction tank Foot valve blocked Filter clogged Excessive suction pressure High loss of head in the delivery circuit working with the b...

Page 14: ...BY PASS SPRING BY PASS VALVE SCREW M6 SCREW M6 PUMP BODY O RING ROTOR BLADE Q ty 1 1 1 1 4 1 1 1 1 5 Part No 11 12 13 14 15 16 17 18 19 20 Description SCREW M5 PIN 5 PUMP COVER KEY TERMINAL BOARD DOUB...

Page 15: ...ce at all times INSTALLATION 1 The meter can be installed in any position directly on rigid pipelines or flexible hoses or directly on pumps or tanks 2 The meter flow direction is fixed and indicated...

Page 16: ...perly fix the plug 26 with the sealing gasket 25 USE After installation and calibration the meter is ready to work Turn the reset knob 2 clockwise if it is mounted on the left of the meter and counter...

Page 17: ...ssembled chamber 2 Install the gaskets 16 17 properly after inspecting and lubricating them with grease 3 Make sure that when reattaching the cover to the body of the meter the nutating disk needle do...

Page 18: ...8 19 20 21 22 23 24 25 26 27 28 Description Meter body O ring 110 72x3 53 O ring 23 47x2 62 Measuring chamber Measuring tray Measuring chamber Cylinder spring Screws 4x20 O ring 4 47x1 78 By pass adju...

Page 19: ......

Page 20: ...Size 145x210mm REV 03 11 22 2 09 05 30 1087 157 Macnaught Americas 813 628 5506 info macnaughtusa com Read Manual Before Use...

Reviews: