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These recommendations are in line with the Lifting Operations and Lifting Equipment Regulations
(LOLER 1998). For further detailed information please visit: www.hse.gov.uk/work-equipment-
machinery/loler.htm. This maintenance must be carried out by a competent person and is a UK
regulation. The inspection must take place every 6 months. (Please check if outside of the UK for
different specific test requirements). Please see page 15 for illustrations to help with Key Safety
Checks.

1.

CERTIFICATION

: An authorised / competent service company or person will issue a test certificate

after satisfactory completion of the LOLER inspection. The certificate will be valid for 6 months.

2.

CLEANING

: Clean thoroughly with warm soapy water. Harsh cleaning liquids, chemicals or

abrasives should not be used as these may damage the surface finish of the hoist. Do not allow
any of the electrical components to get wet.

3.

BATTERIES

:  The batteries are located in the Battery Pack and should not require maintenance

other than the regular charging as detailed in the charging instructions.

4.

EMERGENCY DOWN

: Check the emergency down functionality.

5.

ACTUATOR

: The actuator should require no maintenance other than checking for correct

operation, listening for unusual noise and checking for any damage.

6.

CASTORS

: Check the rear brake on the castor. Check all castor fixing points. Check that the castor

runs free and rotates easily. Remove any build up of hair, fluff, dust etc. Lubricate if necessary
with a very light mineral based grease.

7.

LEG PIVOT POINTS / UNDER-CARRIAGE

: Operate the foot pedal and ensure a smooth opening

and closing of the legs. Check the steel leg linkages are secure. Adjust the steel linkages if
necessary to align the legs. Check all the screws in the under-carriage are secure, if loose secure
with Loctite®.

8.

BATTERY PACK

: Check the functionality of the emergency stop button. Inspect all male and

female sockets for correct fitting. Inspect the hand control functionality.

9.

MAST

: Ensure the mast fully engages into the base housing. Check the operation of the mast

locking hand wheel. Check the actuator mounting brackets for excessive wear.

14

MAINTENANCE / SERVICING

Summary of Contents for M180

Page 1: ...anufacturer s fitting instructions Please identify if the hoist requires a loop or clip fitting If a clip fit sling is required please refer to the enclosed clip instructions for use Do NOT use a clip...

Page 2: ...10 Folding for Transportation Storage Illustration 11 Illustration of Linak Operating Systems 12 How to Charge the Hoist Battery 13 Daily Maintenance Checks 14 15 Maintenance Servicing 16 Generic Spar...

Page 3: ...ctuator 60 months All other components 12 months 2 The warranty entitles free replacement for defective parts only exclusive of labour 3 Prism Medical UK will bourne all return costs if the warranty c...

Page 4: ...nd Wheel Mast Foot Pedal Rear Brake Castors Base Legs Front Castors PU End Cover Spreader Bar Actuator Boom Control Box Battery ILLUSTRATION OF KEY PARTS 4 M10 Bolt Nylon Lock Nut Available only on mo...

Page 5: ...r future reference The Test Certificate is important and is valid for 6 months only when the certificate has expired it must be renewed please refer to the LOLER regulations for further advice or cont...

Page 6: ...2 Carefully lift the hoist out of the carton SAFETY NOTICE 2 person lift recommended or remove the end of the carton and wheel the hoist out Place the hoist on a flat surface and ensure the rear brake...

Page 7: ...al will open and close the legs simply by activating one side with your foot 6 Ensure the emergency stop button RED on the control box is in the out position 7 Confirm all cables are located and secur...

Page 8: ...instructions in the user manual Never disconnect or bypass a control or safety feature on the hoist Never force an operating or safety control excess force could damage the feature Always manoeuvre t...

Page 9: ...d on the front of the control box is activated by pressing the button in Note This will cut all power to the hoist It can easily be reset by twisting the button clockwise and releasing 4 Raising Lower...

Page 10: ...mast locking hand wheel 4 Carefully lift the mast slightly and push fold it forward towards the base 5 Replace tighten the mast locking hand wheel Lower boom with the handset Place spreader bar onto...

Page 11: ...STEMS JUMBO CARE SYSTEM Typical Illustration Linak Battery Pack Linak Control Box Linak Actuator Linak Handset HOME CARE SYSTEM Typical Illustration Linak Battery Pack Linak Actuator Home Care Battery...

Page 12: ...d will normally take eight to twelve hours to fully charge You can not overcharge the batteries if left for long periods of time 4 To return the hoist to use switch off the mains supply Remove the sha...

Page 13: ...the spreader bar fixing M10 bolt nylon lock nut are secure 5 CHECK that the sling hooks on the spreader bar are free from excessive wear 6 CHECK the hand control lowers and raises the boom satisfacto...

Page 14: ...e maintenance other than the regular charging as detailed in the charging instructions 4 EMERGENCY DOWN Check the emergency down functionality 5 ACTUATOR The actuator should require no maintenance oth...

Page 15: ...ive wear Check the fixing point for excessive wear and inspect the sling hooks for any damage sharp edges and excessive wear Illustrations for Key Check Points MAINTENANCE SERVICING continued 15 Emerg...

Page 16: ...for Hoist C W Foot Pedal H1 Leg Left or Right Leg for Hoist H1 Handset Linak Handset H1 Mains cable UK Linak 3 pin mains cable UK H1 Mast Retaining Strap Mast Retaining Strap Buckle H1 Mast Hand Whee...

Page 17: ...Total Weight 39kgs Actuator Thrust 10 000n Direction of travel 56 29 84 60 57 48 134 194 146 51 103 67 17 TECHNICAL SPECIFICATIONS Hoist Dimensions in Centimetres...

Page 18: ...0 8A Electric Shock Protection Charger Class II Lift Internal Power Source Degree of Shock Protection Type B Lift Internal Power Source Duty Cycle 10 6 minutes per hour Sound Levels Loaded Up41 7dBA D...

Page 19: ...that the hoist has been inspected and tested to the relevant requirements of BS EN 10535 2006 Hoists for the transfer of disabled persons and has passed the inspection and tests required by the standa...

Page 20: ...ow to fit a sling please visit www mackworth healthcare category guides Alternatively for any further help information or advise please contact us at CONTACT DETAILS 20 Prism Medical UK Registered Off...

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