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Form # 169080

Issue - April 2007

R80 Pull-Type

Rotary Disc Mower Conditioner

Unloading & Assembly Instructions

Summary of Contents for R80

Page 1: ...Form 169080 Issue April 2007 R80 Pull Type Rotary Disc Mower Conditioner Unloading Assembly Instructions...

Page 2: ...Form 169080 Issue April 2007 PULL TYPE ROTARY DISC MOWER CONDITIONER...

Page 3: ...11 INSTALL CENTER LINK 19 STEP 12 REMOVE FLOAT SPRINGS 20 STEP 13 ATTACH TRACTOR 21 STEP 14 INSTALL STEERING CYLINDER 24 STEP 15 FILL LIFT CYLINDERS 25 STEP 16 INSTALL CROP DEFLECTOR 26 STEP 17 INSTA...

Page 4: ...fire extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Keep young children away from machinery at all times Be aware that accidents often...

Page 5: ...working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate o...

Page 6: ...torque values by 5 II SAE BOLTS Bolt Dia A NC Bolt Torque SAE 5 SAE 8 lb ft N m lb ft N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8...

Page 7: ...6 1 1 4 75 102 1 1 6 1 3 16 1 3 8 90 122 1 1 6 1 5 16 1 1 2 105 142 3 4 1 8 1 5 8 1 7 8 140 190 3 4 1 8 1 7 8 2 1 8 160 217 1 2 1 12 The torque values shown are based on lubricated connections as in r...

Page 8: ...sec m s US gal x 3 7854 liters L US gal min gpm x 3 7854 liters min L min hp x 0 7457 kilowatts kW in3 x 16 3871 cubic centimeters cm3 or cc lbf x 4 4482 newtons N lbf ft or ft lb x 1 3558 newton met...

Page 9: ...0 LB 3630 KG MIN LIFTING HEIGHT 15 FT 4 5 M CHAIN TYPE OVERHEAD LIFTING QUALITY 1 2 INCH MIN WORKING LOAD 5000 LB 2270 KG a Remove hauler s tie down straps and chains b Attach chain to two brackets on...

Page 10: ...D 5000 LB 2270 KG WARNING Be sure forks are secure before moving away from load Stand clear when lifting a Remove hauler s tie down straps and chains b Approach windrower from either its underside or...

Page 11: ...at hooks when unloading from trailer This procedure is only for laying the machine over into working position IMPORTANT Chain length must be sufficient to provide a minimum 4 feet 1 2 m vertical chain...

Page 12: ...ater assembly step b Place blocks under the shipping beam at the rear of the carrier frame c Loosen the shipping stand bolt at the lower end of each carrier frame leg d Remove the bolt that secure shi...

Page 13: ...nside the header i Remove five bolts and nuts on each door and remove front angles and lift hooks Retain lower side bolt A for re installation at same location after hook is removed j Open cutterbar d...

Page 14: ...ompletely clear of foreign objects These objects can be ejected with considerable force when the machine is started and may result in serious injury or machine damage b Thoroughly check cutterbar area...

Page 15: ...rside of hitch CAUTION Hold motor to keep it from dropping to the ground when cutting band around motor c Route motor and hoses to the left side of the hitch d Secure the motor to the steering cylinde...

Page 16: ...and reinsert pin in hitch from top i Remove four bolts securing shipping bracket at front of hitch and remove bracket j Remove banding from jack k Remove pin A securing jack to hitch and remove jack f...

Page 17: ...ot pin NOTE Pin may need to be tapped into final position with a hammer due to the tight clearances c Secure pivot pin to frame by installing six 5 8 x 1 75 long Gr 8 bolts C with lock nuts removed at...

Page 18: ...itch in both directions Relocate plastic ties if necessary to provide suitable slack in hoses and wiring IMPORTANT To prevent contamination of the hydraulic system extreme care must be taken to avoid...

Page 19: ...es from the hitch to the left side of the carrier frame c Route hoses through hose guides d Remove four bolts A securing plate B to gearbox and remove plate Retain bolts e Position motor on gearbox as...

Page 20: ...is lifted high enough bolt becomes free to remove d Remove wheel bolts from wheel hub CAUTION When installing wheel be sure to use the holes that are countersunk to match bolt head profile The uncount...

Page 21: ...low installation of the adjustable mechanical center link or optional hydraulic link A MECHANICAL LINK a Attach mechanical link D to carrier frame with clevis pin C Secure with cotter pin b Loosen nut...

Page 22: ...ND ASSEMBLY Form 169080 Issue April 2007 20 STEP 12 REMOVE FLOAT SPRINGS a Cut the banding that secures the LH and RH lift cylinders and header float springs to the carrier frame Lay float springs on...

Page 23: ...bly and slide onto drawbar Install pin C 2 Tighten the four bolts to 265 ft lb 359 N m CAUTION Shut off tractor engage parking brake and remove key before working around hitch CAUTION Never attach win...

Page 24: ...osition driveshaft onto tractor PTO shaft 2 Pull back collar on driveshaft and push driveshaft until it locks Release collar e Route hitch safety chain from windrower through chain support M around dr...

Page 25: ...alve or with mechanical center link NOTE Arrows cut into plate indicate system for hoses LIFT STEERING b Connect two steering cylinder hoses R as follows CONTROL LEVER POSITION CYLINDER MOVEMENT WINDR...

Page 26: ...rea IMPORTANT To allow hitch to swing the valve on the hitch must be in the working or open position handle in line with hitch e Start tractor f Stroke the cylinder to full extension and retraction 5...

Page 27: ...rs have cleared the area b Start tractor c Cylcle the header lift cylinders five or six times to maximum lift to fully charge the cylinders and hydraulic lines d Raise header to full height stop tract...

Page 28: ...CTOR a Remove bolt A on each end of crop deflector B b Remove shipping wire securing handle to frame and remove deflector B from shipping position c Re install in same location ensuring handle C is up...

Page 29: ...s of fins b Position forming shield fins on header as shown and secure with two bolts and nuts in each fin Do not fully tighten hardware B INSTALL SIDE SUPPORTS a Disassemble the LH and RH deflector s...

Page 30: ...ng front of cover Do not tighten e Install six 3 8 x 0 75 bolts C and nuts through cover into fins Do not tighten f Position rear member D on aft end of top cover and secure with nine 3 8 x 0 75 bolts...

Page 31: ...hat nut can be installed on bolt Install two bolts C to secure front deflector piece Bolt heads should face inboard c Remove hinge bolt B Position side deflector D inside forming shield and locate hin...

Page 32: ...r reinstallation b Remove nut B and bolt from each end of rear baffle C c Locate rear baffle at rear of forming shield and install bolt B and nut at each end Do not fully tighten d Install adjuster bo...

Page 33: ...n spring anchor to locknut is approximately 5 inches 130 mm CAUTION To prevent damage to the float spring system do not lower the header before tightening jam nuts A against the springs IMPORTANT Beca...

Page 34: ...tractor and raise header fully c Stop engine remove key and engage lift cylinder valves d Install a lifts on each of the two end skid shoes and on two additional shoes at equi distant locations as fol...

Page 35: ...tailed instructions as indicated on the checklist b The completed checklist should be retained either by the operator or the dealer A DRIVE BELTS a Recommended tension of main drive belt is when sprin...

Page 36: ...each adjuster bolt II ROLL TIMING a Lower header to ground shut down tractor and remove key b Remove bolt A and nut and remove gauge B from inside panel at RH end of header c From behind the header lo...

Page 37: ...utside storage and transport and to familiarize the dealer with the machine Refer to the illustrations on the following pages for lubrication points Wipe grease fitting with a clean cloth before greas...

Page 38: ...OLY GREASE IS RECOMMENDED FOR DRIVELINE SHAFT SLIP JOINT ONLY DRIVELINE UNIVERSALS 4 PLCS DRIVELINE SHAFT 1 PLC High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2...

Page 39: ...E THE HEADER Cont d DRIVELINE UNIVERSALS SHAFT 3 PLCS BOTH SIDES 10 MOLY GREASE IS RECOMMENDED FOR DRIVELINE SHAFT SLIP JOINT ONLY ROLL SHAFT BEARINGS 3 PLCS High Temp Extreme Pressure EP2 Performance...

Page 40: ...07 38 LUBRICATE THE HEADER cont d CARRIER FRAME WHEEL BEARING BOTH SIDES TONGUE PIVOT LIFT LINK 1PLC BOTH SIDES CYLINDER PIVOT 1 PLC BOTH SIDES High Temp Extreme Pressure EP2 Performance With 1 Max Mo...

Page 41: ...l 2007 39 LUBRICATE THE HEADER cont d DRIVELINE High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base PTO DRIVELINE HITCH SWIVEL 10 MOLY GREASE IS RECOM...

Page 42: ...PRE DELIVERY CHECKS Form 169080 Issue April 2007 40 E OPERATOR S MANUAL AND PARTS CATALOGUE Keep the Operator s Manual and Parts Catalogue with the tractor operator s manual...

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