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UNLOADING AND ASSEMBLY

Form 169558

30

Revision A

Lubrication Points

TOP LINK - TWO FITTINGS

(BOTH SIDES)

CASTER PIVOT

(BOTH SIDES)

High Temperature Extreme

Pressure (EP2) Performance With

1% Max Molybdenum Disulphide

(NLGI Grade 2). Lithium Base

FORKED CASTER SPINDLE BEARINGS

TWO PLACES (BOTH WHEELS)

FORMED CASTER WHEEL BEARING

1 PLACE (BOTH WHEELS)

WALKING BEAM PIVOT

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Summary of Contents for M105

Page 1: ...Form 169558 Revision A M105 Self Propelled Windrower UNLOADING and ASSEMBLY INSTRUCTIONS for NORTH AMERICAN SHIPMENTS Published July 2011 ...

Page 2: ...Form 169558 Revision A MACDON M105 SELF PROPELLED WINDROWER ...

Page 3: ... 9 A TWO FORKLIFT METHOD 9 B SINGLE FORKLIFT METHODS 10 STEP 2 RE POSITION RH LEG BOLTED FRAME 12 STEP 3 INSTALL FRONT WHEELS 13 STEP 4 INSTALL CASTER WHEELS FIXED FRAME 14 STEP 5 RE POSITION CASTER WHEELS BOLTED FRAME 16 STEP 6 INSTALL STEPS 17 STEP 7 INSTALL CENTER LINK 17 STEP 8 INSTALL BATTERIES 18 STEP 9 INSTALL AM FM RADIO 19 STEP 10 ATTACH HEADER 21 A HEADER ATTACHMENT D SERIES 21 B HEADER ...

Page 4: ...first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Be aware that accidents often happen when the Operator is tired or in a hurry to get finished Take the time to consider the safest way Never ignore warning signs of fatigue Wear close fitting clothing and cover long hair Never wear...

Page 5: ...en working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage Never use gasoline naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable When sto...

Page 6: ...e torque values by 5 B SAE BOLTS BOLT DIA A in NC BOLT TORQUE SAE 5 SAE 8 lbf ft N m lbf ft N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8 150 203 200 271 3 4 265 359 365 495 7 8 420 569 600 813 1 640 867 890 1205 Torque categories for bolts and capscrews are identified by their head markings C METRIC BOLTS BOLT DIA A STD COARSE BOL...

Page 7: ...ly O RING TYPE a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting until back up washer A or washer face if straight fitting bottoms on part face C and O ring is seated d Position angle fittings by unscrewing no more than one turn e Tighten straight fittings to torque shown f...

Page 8: ... nut until hand tight The nut should turn freely until it is bottomed out Torque fitting further to the specified number of F F F T Flats From Finger Tight or to a given torque value in the table shown in the opposite column NOTE If available always hold the hex on the fitting body to prevent unwanted rotation of fitting body and hose when tightening the fitting nut e When assembling unions or two...

Page 9: ...8948 kilopascals kPa x 00689 megapascals MPa Torque pound feet or foot pounds lbf ft or ft lbf x 1 3558 newton meters N m pound inches or inch pounds lbf in or in lbf x 0 1129 Temperature degrees Fahrenheit F F 32 x 0 56 Celsius C Velocity feet per minute ft min x 0 3048 meters per minute m min feet per second ft s x 0 3048 meters per second m s miles per hour mph x 1 6063 kilometers per hour km h...

Page 10: ...e that tilts the header ECM Engine Control Module GSL Ground Speed Lever Header A machine that cuts and lays crop into a windrow and is attached to a self propelled windrower ISC Intermediate Speed Control Mower Conditioner A machine that cuts and conditions hay and is pulled by an Ag tractor PTO Power Take Off SAE Society Of Automotive Engineers Self Propelled Windrower SP Self propelled machine ...

Page 11: ...220 mm check with your forklift distributor a Move trailer into position and block trailer wheels b Set forklift tines to the widest possible setting c Position one forklift on either side of trailer and position forks under windrower frame NOTE Windrower center of gravity is approximately 55 in 1397 mm rearward of drive wheel center d Lift with both forklifts simultaneously until windrower is cle...

Page 12: ...king brackets on both front legs of windrower f Chains must be the same length CAUTION The front legs rest on the trailer bed on skid shoes Ensure there are no obstructions to prevent rearward sliding of the skid shoes and watch carefully that as unit is dragged the skid shoes are not sliding sideways towards the edge of the trailer bed g Drag windrower rearward off of carrier h Remove chains and ...

Page 13: ... wheel center WARNING Ensure forks project beyond far side of frame d Lift until windrower is clear of trailer bed e Slowly back forklift away from trailer until windrower is clear of trailer f Lower unit slowly to the ground If ground is soft place wooden blocks under front shipping stands g Back off forklift h Check windrower for shipping damage and check shipment for missing parts BOLTED FRAME ...

Page 14: ...ng to field configuration as follows a Support front of the windrower leg off the ground with stand or equivalent b Position jack under RH leg and raise jack slightly to take some weight off leg c Remove two bolts washers and nuts from frame d Tap out the two pins with a hammer e Move leg out to expose one hole f Re install pins and secure with bolts washers and nuts not shown Torque nuts to 100 f...

Page 15: ...es with studs and push wheel onto studs e Install wheel nuts and tighten to 175 200 ft lbf 237 271 N m using the tightening sequence shown above NOTE To avoid damage to wheel disks do not over tighten wheel nuts f Repeat sequence three times g Repeat above steps b to f for opposite wheel h Remove stand s and lower windrower to ground i Remove bolt and shipping skid on LH and RH leg Discard j For B...

Page 16: ...uld be 55 58 in 1400 1473 mm b Position caster spindle into walking beam c Slowly lower rear of windrower while manoeuvring caster so that spindle slides freely into walking beam d Secure caster in walking beam with washer A bushing B and clip C e Raise rear of windrower again and repeat above steps for other caster f Remove rear shipping stand g Proceed to STEP 6 INSTALL STEPS continued on next p...

Page 17: ...r and the other end to a lifting device c Hoist caster into position and locate caster spindle into walking beam d Slowly raise caster while manoeuvring caster so that spindle slides freely into walking beam e Secure caster in walking beam with washer A bushing B and clip C f Lower lifting device and remove sling g Repeat above steps for other caster h Raise rear of windrower so that stand can be ...

Page 18: ...k or other lifting device under the frame where shown NOTE Lifting device should have a lifting capacity of at least 5000 lb 2270 kg b Remove six bolts four on backside two on underside and washers from left and right side of walking beam c Slide extensions outboard equal amounts and align holes at desired location NOTE Illustration shows widest tread width IMPORTANT Caster wheels must be equi dis...

Page 19: ...equired e Install two remaining bolts in upper holes in step and tighten f Tighten upper bolts installed in step a STEP 7 INSTALL CENTER LINK MECHANICAL LINK a Remove clevis pin from center link b Position link between mounting brackets on front frame and attach at lower hole location c Install clevis pin and secure with hair pin HYDRAULIC LINK OPTIONAL The hydraulic center link is supplied in a s...

Page 20: ...d to Power OFF c Position new batteries on holder A d Install strap B with bolts C IMPORTANT BATTERY IS NEGATIVE GROUNDED Always connect starter cable to the positive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system e Attach negative black cable clamps D to negative post on ba...

Page 21: ...d with radio in opening and secure by bending tabs G on receptacle against panel f Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate H is against the panel g A six pin connector for the radio is included in the wiring harness In order to mate properly with this connector the radio must have a six pin connector Packard 2977042 and have a terminal arr...

Page 22: ... Support can be attached to chassis in multiple locations to allow for proper mounting of radio m Re install radio panel with original screws n Adjust bracket J if necessary by loosening nuts K to allow radio to slide into opening and securely capture support D o Turn battery disconnect switch to ON position p Turn ignition key to ACC switch radio ON and check operation in accordance with instruct...

Page 23: ...float engagement pin is installed in storage location A and not installed at hole location B a If not installed attach draper header boots supplied with header to windrower lift linkage as follows 1 Remove hairpin and remove pin C from boot D 2 Locate boot D on lift linkage E and re install pin C Pin may be installed from either side of boot 3 Secure pin C with hairpin 4 Repeat for opposite side b...

Page 24: ...e g Connect center link as follows MECHANICAL LINK 1 Loosen nut H and rotate barrel J to adjust length so that link lines up with header bracket 2 Install pin K and secure with cotter pin 3 Adjust link to required length for proper header angle by rotating barrel J Tighten nut H against barrel A slight tap with a hammer is sufficient 4 Proceed to step h on next page HYDRAULIC LINK OPTIONAL 1 Re lo...

Page 25: ...nder the header for any reason i Engage lift cylinder stops on both lift cylinders as follows Cylinder stops are located on both header lift cylinders on the windrower 1 Press HEADER UP switch to raise header to maximum height NOTE If one end of the header does not raise fully the lift cylinders require re phasing Proceed as follows to re phase lift cylinders i Press and hold HEADER UP switch unti...

Page 26: ...stops by turning lever L away from header to raise cylinder stop until lever locks into vertical position Repeat for both cylinder stops n Start engine and activate HEADER LIFT cylinders switch on GSL to lower header fully DANGER Stop engine and remove key from ignition before leaving Operator s seat for any reason A child or even a pet could engage an idling machine o Stop engine and remove key p...

Page 27: ...ed at hole location D CAUTION Check to be sure all bystanders have cleared the area b Start engine and activate HEADER DOWN button on the GSL to fully retract header lift cylinders c Slowly drive windrower forward so that feet E on windrower enter boots B on the header Continue to drive slowly forward until feet engage the boots and header nudges forward DANGER Stop engine and remove key from igni...

Page 28: ...ame linkage as required to position the hook over the header pin CAUTION Check to be sure all bystanders have cleared the area 2 Start engine 3 Activate HEADER TILT cylinder switches on GSL to extend or retract center link cylinder so that the hook lines up with the header attachment pin 4 Stop engine and remove key 5 Push down on rod end of link cylinder until hook engages pin on header and is lo...

Page 29: ... UP switch to raise header to maximum height NOTE If one end of the header does not raise fully the lift cylinders require re phasing If re phasing is needed proceed as follows i Press and hold HEADER UP switch until both cylinders stop moving ii Continue to hold switch for 3 4 seconds iii Cylinders are phased 2 Pull lever J rotate toward header to release and lower cylinder stop K onto cylinder R...

Page 30: ...position in linkage and insert in hole P to engage float springs Secure with lynch pin m Disengage lift cylinder stops by turning lever J away from header to raise cylinder stop until lever locks into vertical position Repeat for both cylinder stops n Start engine and activate HEADER LIFT cylinder switch on GSL to lower header fully o Stop engine and remove key p Connect header drive hydraulics Q ...

Page 31: ...A child or even a pet could engage an idling machine a Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit b Inject grease through fitting with grease gun until grease overflows fitting except where noted c Leave excess grease on fitting to keep out dirt d Replace any loose or broken fittings immediately e If fitting will not take grease remove and clean thoroug...

Page 32: ... TWO FITTINGS BOTH SIDES CASTER PIVOT BOTH SIDES High Temperature Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base FORKED CASTER SPINDLE BEARINGS TWO PLACES BOTH WHEELS FORMED CASTER WHEEL BEARING 1 PLACE BOTH WHEELS WALKING BEAM PIVOT ...

Page 33: ...EADER TYPE is displayed DRAPER is flashing on lower line f Press or to change value on lower line g Press SELECT h TILT CYL INSTALLED is displayed i Press or to change value on lower line j Press SELECT to advance to the next L1 item and press arrow keys to change values k Press PROGRAM to exit Programming Mode when finished entering desired values Refer to Detailed Programming Instructions on fol...

Page 34: ...x x x R P M K P H L1 C x x x S E T T I R E S I Z E L2 M x x x 1 8 4 X 2 6 T U R F L2 M x x x 1 8 4 X 2 6 B A R L2 M x x x 2 3 1 X 2 6 T U R F L2 M x x x 6 0 0 6 5 R 2 8 L1 C x x x S E T E N G I N E I S C R P M L2 M x x x O F F O N S E T C O N T R O L L O C K S Pressing SELECT will go to the next line 1 L1 menu selection The turn signal arrow keys are used to change the values Pressing SELECT will ...

Page 35: ...S T I L T C Y L I N S T A L L E D L1 C x x x C A B D I S P L A Y S E T U P L2 M x x x N O Y E S C A L I B R A T E S E N S O R S L1 C x x x D I S P L A Y L A N G U A G E L2 M x x x E N G L I S H L2 M x x x E S P A N O L L2 M x x x R U S S I A N L1 C x x x D I S P L A Y U N I T S L2 M x x x I M P E R I A L L2 M x x x M E T R I C Use the arrow keys to change the default language Pressing SELECT goes ...

Page 36: ...T O S T A R T L1 C x x x C A L I B R A T I N G T I L T L2 M x x x E X T E N D T I L T H O L D L2 M x x x E X T E N D T I L T D O N E L1 M x x x H D R T I L T S E N S O R C A L L2 M x x x P R E S S R E T R A C T T I L T L1 C x x x C A L I B R A T I N G T I L T L2 M x x x R E T R A C T T I L T H O L D L2 M x x x H D R T I L T C O M P L E T E L1 C x x x T O C A L I B R A T E S E L E C T L2 M x x x H ...

Page 37: ...U T L2 M x x x H D R H E I G H T 3 5 9 V L1 C x x x S E N S O R I N P U T L2 M x x x H E A D E R A N G L E 1 8 4 V L1 C x x x S E N S O R I N P U T L2 M x x x K N I F E S P E E D 1 2 3 H Z L1 C x x x S E N S O R I N P U T L2 M x x x R E E L S P E E D 1 2 3 H Z L1 C x x x S E N S O R I N P U T L2 M x x x W H E E L S P E E D 1 2 3 H Z L1 C x x x E X I T R E A D S E N S O R S L2 M x x x N O Y E S S E...

Page 38: ... E S T A R T E D L2 M x x x P R E S S A N D H O L D L1 C x x x P U R G E C Y C L E E N D E D L2 M x x x L1 C x x x P U R G E C Y C L E E N D E D L2 M x x x N O E X I T Y E S L1 C x x x E X I T F U N C T I O N M E N U L2 M x x x N O Y E S H E A D E R D O W N U P L1 C x x x E X I T D I A G N O S T I C S L2 M x x x N O Y E S D I A G N O S T I C M O D E If the HEADER TILT cylinder or the REEL FORE AFT...

Page 39: ... Determine the knife speed as follows if the machine is not equipped with the optional module CAUTION Check to be sure all bystanders have cleared the area 1 Run engine at maximum rpm with the HEADER DRIVE engaged and ISC off see STEP 12 PROGRAM CDM 2 Check wobble box pulley speed with a hand held tachometer 3 Multiply the rpm reading by two for the knife speed in strokes per minute b Determine th...

Page 40: ...clockwise screw out to increase the knife speed NOTE One turn of the adjuster screw will change the knife speed by approximately 116 strokes per minute or the wobble box pulley speed by 58 revolutions per minute 4 Once adjustment has been made re torque jam nut A as shown on previous page d Start engine and re check knife speed ...

Page 41: ... SERIAL NUMBERS a Record windrower and engine serial numbers on Checklist B FINAL DRIVE LUBRICANT LEVEL a Rotate wheel so that one of the plugs is horizontally aligned with the center of the hub b Remove the plug The oil should be visible through the hole or slightly running out C TIRE PRESSURES Measure tire pressure with a gauge TIRE TYPE SIZE PRESSURE Bar 18 4 26 32 psi 221 kPa 600 65R28 26 psi ...

Page 42: ...ller cap counter clockwise to loosen bung and remove dipstick b Check that level is between LOW and FULL marks c Re install filler cap and turn clockwise to tighten bung G FUEL SEPARATOR a Turn drain valve by hand 1 to 2 turns counter clockwise until draining occurs b Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary c Turn the valve clockwise to close the ...

Page 43: ...PRE DELIVERY CHECKS Form 169558 Revision A 41 H A C COMPRESSOR BELT a Tension on A C compressor belt should be such that a force of 8 to 12 lbf 35 55 N deflects the belt 3 16 in 5 mm at mid span A ...

Page 44: ...requires adjustment refer to the M105 Operator s Manual for adjustment procedures b With the engine shut down 1 Open engine compartment hood 2 Pry the steering interlock away from pintle arms by inserting a wedge or pry bar between one of the interlock channels and pintle arm 3 Insert a wood block approximately 3 4 in 19 mm thick between the other channel and pintle arm so that the interlock chann...

Page 45: ...il engine starts and then release key IMPORTANT Do not operate starter for longer than 15 seconds at a time If engine does not start wait at least two minutes before trying again After the third 15 second crank attempt allow starter to cool for 10 minutes before further cranking attempts If engine still does not start refer to the following table PROBLEM SOLUTION Controls not in NEUTRAL Move GSL t...

Page 46: ...s to start within 15 seconds cease cranking and wait two minutes to allow the starting motor to cool before attempting to re start the engine 6 If engine fails to start repeat steps 1 to 4 7 After start up the engine will cycle through a period where it appears to labor IMPORTANT Do not operate engine above 1500 rpm until engine temperature gauge is above 100 F 38 C NOTE Throttle is non responsive...

Page 47: ...R DRIVE switch to the OFF position and back to the ON position again c With the windrower moving at less than 3 mph 1 Stand up out of the seat 2 The CDM will flash NO OPERATOR on the upper line and ENGINE SHUTDOWN 5 4 3 2 1 0 on the lower line accompanied by a steady tone At 0 the engine shuts down 3 If the engine does not shut down the Operator Presence System requires adjustment refer to the M10...

Page 48: ...es on CDM f Switch BEACONS ON if installed and check that they are functioning The ignition switch must be at RUN but the engine does not need to be running IX INTERIOR LIGHTS a Switch lights ON and OFF with switches on each light Interior lights only work with road or field light switch ON BEACON LIGHTS AMBER REAR TURN SIGNALS HAZARDS AMBER TAIL LIGHTS RED TURN SIGNALS HAZARDS AMBER HIGH LOW LIGH...

Page 49: ...llowing manuals should be stored in the manual storage compartment behind the Operator s seat M105 Self Propelled Windrower PARTS CATALOG See below M105 Self Propelled Windrower OPERATOR S MANUAL See below Engine Manual 166240 M105 Windrower Quick Card 169570 Warranty documents WINDROWER OPERATOR S MANUAL PARTS CATALOG MacDon 169552 169549 Westward 169554 169550 Premier 169555 169551 L CAB INTERIO...

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Page 51: ...heck air cleaner and clamps 40 Check hydraulic oil level and check for leaks along lines 40 Check fuel separator for water and foreign material Drain and clean as necessary Add fuel 40 Check tension of A C compressor belt 41 Check machine completely lubricated 29 Check Neutral Interlock system 42 Check engine warning lights at Cab Display Module 43 START ENGINE AND RUN TO OPERATING TEMPERATURE Che...

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Page 54: ...issouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 CUSTOMERS www macdon com DEALERS www macdondealers com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada ...

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