MacDon M100 Unloading And Assembly Instructions Download Page 41 | Manualshive

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PRE-DELIVERY CHECKS

Form # 169390

Model Year - 2010

39

K. OPERATIONAL CHECKS

I.

ENGINE WARNING LIGHTS

a. Turn ignition key (A) to RUN position.

b. Single loud tone sounds, and engine warning

lights (B) illuminate.

c. Turn ignition key to OFF.

II.

CHECK FUEL LEVEL

a. Turn ignition key (A) to RUN position.

b. Check fuel level by pressing the selector switch

(C) on the CDM until FUEL LEVEL is displayed
at (D). If required add sufficient fuel for a 15
minute run.

III. START

ENGINE

a. Start engine as follows:

1. Move GSL (E) into N-DETENT.

2. Turn steering wheel until it locks.

3. Push header drive switch (F) to off.

b. Normal Start - Engine temperature above 60°F

(16°C):

1. Set throttle to start position (G) – fully back.

2. Turn ignition key (A) to RUN position.

3. Single loud tone sounds, engine warning

lights illuminate and CDM displays HEADER
DISENGAGED or DISENGAGE HEADER
and IN PARK.

CAUTION

Check to be sure all bystanders have cleared
the area.

4. Sound horn three times with horn button (H).

5. Turn ignition key to START position until

engine starts and then release key. Tone
ceases and warning lights go out. CDM
displays programmed header data for 5
seconds and then returns to previous
display.

IMPORTANT

Do not operate starter for longer than
15 seconds at a time. If engine does
not start, wait at least two minutes
before trying again. After the third 15
second crank attempt, allow starter to
cool for 10 minutes before further
cranking attempts. If engine still does
not start, refer to the following table:

PROBLEM SOLUTION

Controls not in neutral. Move GSL to neutral.

Move steering wheel to locked
position.
Disengage header clutch.

Neutral interlock
misadjusted.

Refer to the M100 Operator’s
Manual.

No fuel to engine.

Fill empty fuel tank, replace
clogged filter.

Old fuel in tank.

Drain tank, refill with fresh fuel.

Water, dirt or air in fuel
system.

Drain, flush, fill and prime
system.

Improper type of fuel.

Use proper fuel for operating
conditions.

Crankcase oil too
heavy.

Use recommended oil.

Low battery output.

Have battery tested. Check
battery electrolyte level.

Poor battery
connection.

Clean and tighten loose
connections.

Faulty starter.

Refer to the M100 Engine
Manual.

Wiring shorted, circuit
breaker open.

Check continuity of wiring and
breaker (manual reset).

Faulty injectors.

Refer to the M100 Engine
Manual.

(continued next page)

START

RUN

OFF

A

D

C

B

E

F

G

H

A

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Summary of Contents for M100

Page 1: ...Form 169390 Model Year 2010 M100 Self Propelled Windrower UNLOADING ASSEMBLY INSTRUCTIONS for NORTH AMERICAN SHIPMENTS ...

Page 2: ...Form 169390 Model Year 2010 MACDON M100 SELF PROPELLED WINDROWER ...

Page 3: ...ED FRAME 12 STEP 3 INSTALL FRONT WHEELS 13 STEP 4 INSTALL CASTER WHEELS FIXED FRAME 14 METHOD 1 14 METHOD 2 15 STEP 5 REPOSITION CASTER WHEELS BOLTED FRAME 16 STEP 6 INSTALL STEPS 17 STEP 7 INSTALL CENTER LINK 17 STEP 8 INSTALL BATTERY 18 STEP 9 INSTALL AM FM RADIO 19 STEP 10 ATTACH HEADER 20 A HEADER ATTACHMENT D SERIES 20 B HEADER ATTACHMENT A SERIES 24 STEP 11 LUBRICATE MACHINE 27 STEP 12 PROGR...

Page 4: ...Form 169390 Model Year 2010 VII OPERATOR S PRESENCE SYSTEM CHECKS 41 VIII EXTERIOR LIGHTS 41 IX INTERIOR LIGHTS 42 X A C AND HEATER 43 L MANUALS 43 M CAB INTERIOR 43 ...

Page 5: ...e extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Keep young children away from machinery at all times Be aware that accidents often happen when the operator is tired or in a hurry to get finished Take the time to consider the safest way Never ignore warning signs of fatigue Wear close fitting clothing and cover long hair Never wear d...

Page 6: ...n working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage Never use gasoline naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable When stor...

Page 7: ...ase torque values by 5 B SAE BOLTS NC BOLT TORQUE SAE 5 SAE 8 BOLT DIA A in lbf ft N m lbf ft N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8 150 203 200 271 3 4 265 359 365 495 7 8 420 569 600 813 1 640 867 890 1205 Torque categories for bolts and capscrews are identified by their head markings C METRIC BOLTS NC BOLT TORQUE 8 8 10 9...

Page 8: ... O RING TYPE a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting until back up washer A or washer face if straight fitting bottoms on part face C and O ring is seated d Position angle fittings by unscrewing no more than one turn e Tighten straight fittings to torque shown f T...

Page 9: ...essure pounds per square inch psi x 00689 megapascals MPa pound feet or foot pounds lbf ft or ft lbf x 1 3558 newton meters N m Torque pound inches or inch pounds lbf in or in lbf x 0 1129 newton meters N m Temperature degrees Fahrenheit F F 32 x 0 56 Celsius C feet per minute ft min x 0 3048 meters per min m min feet per second ft s x 0 3048 meters per sec m s Velocity miles per hour mph x 1 6063...

Page 10: ...peed Lever hp horsepower in inches in3 cubic inches kg kilograms kPa kilopascals lbf pounds force lbf ft or ft lbf pound feet or foot pounds lbf in or in lbf pound inches or inch pounds L min liters per minute mm millimeters mph miles per hour N Newtons N m newton meters N DETENT The slot opposite the neutral position on operator s console oz ounces psi pounds per square inch rpm Revolutions Per M...

Page 11: ...n 1220 mm check with your forklift distributor a Move trailer into position and block trailer wheels b Set forklift tines to the widest possible setting c Position one forklift on either side of trailer and position forks under windrower frame NOTE Windrower center of gravity is approximately 55 in 1397 mm rearward of drive wheel center d Lift with both forklifts simultaneously until windrower is ...

Page 12: ...both front legs of windrower f Chains must be the same length CAUTION The front legs rest on the trailer bed on skid shoes Ensure there are no obstructions to prevent rearward sliding of the skid shoes and watch carefully that as unit is dragged the skid shoes are not sliding sideways towards the edge of the trailer bed g Drag windrower rearward off of carrier h Remove chains and back off the fork...

Page 13: ...ive wheel center WARNING Ensure forks project beyond far side of frame d Lift until windrower is clear of trailer bed e Slowly back forklift away from trailer until windrower is clear of trailer f Lower unit slowly to the ground Place wooden blocks under front shipping stands if ground is soft g Back off forklift h Check windrower for shipping damage and check shipment for missing parts BOLTED FRA...

Page 14: ...onfiguration a Support the front of the windrower leg off the ground with stand or equivalent b Position jack under RH leg and raise jack slightly to take some weight off leg c Remove two bolts washers and nuts from frame d Tap out the two pins with a hammer e Move leg out to expose one hole f Re install pins and secure with bolts washers and nuts not shown Torque nuts to 100 ft lbf 136 N m g Lowe...

Page 15: ...eel to align holes with studs and push wheel onto studs e Install wheel nuts and tighten to 175 200 ft lbf 237 271 N m using the tightening sequence as shown NOTE To avoid damage to wheel disks do not over tighten wheel nuts f Repeat sequence three times g Repeat above steps b to f for opposite wheel h Remove stand s and lower windrower to ground i Remove bolt and shipping skid on LH and RH leg Di...

Page 16: ... 55 58 in 1400 1473 mm b Position caster spindle into walking beam c Slowly lower rear of windrower while manoeuvring caster so that spindle slides freely into walking beam d Secure caster in walking beam with washer A bushing B and clip C e Raise rear of windrower again and repeat above steps for other caster f Remove rear shipping stand g Proceed to STEP 6 INSTALL STEPS 55 58 in 1400 1473 mm FRO...

Page 17: ...er and the other end to a lifting device c Hoist caster into position and locate caster spindle into walking beam d Slowly raise caster while manoeuvring caster so that spindle slides freely into walking beam e Secure caster in walking beam with washer A bushing B and clip C f Lower lifting device and remove sling g Repeat above steps for other caster h Raise rear of windrower so that stand can be...

Page 18: ...jack or other lifting device under the frame where shown NOTE Lifting device should have a lifting capacity of at least 5000 lb 2270 kg b Remove six bolts four on backside two on underside and washers from left and right side of walking beam c Slide extensions outboard equal amounts and align holes at desired location NOTE Illustration shows widest tread width IMPORTANT Caster wheels must be equid...

Page 19: ...in step and tighten d Tighten upper bolts installed in step a STEP 7 INSTALL CENTER LINK MECHANICAL LINK a Remove clevis pin from center link b Position link between mounting brackets on front frame and attach at lower hole location c Install clevis pin and secure with hair pin HYDRAULIC LINK OPTION The hydraulic center link is supplied in a separate kit that is included with the shipment Refer to...

Page 20: ...itive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system e Attach negative black cable clamp C to negative post on battery and tighten clamp f Attach positive red cable clamp D to positive post on battery and tighten Position plastic covers onto clamps g Switch battery disconnec...

Page 21: ...ith radio in opening and secure by bending tabs G on receptacle against panel f Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate H is against the panel g Attach stud supplied with radio to center rear of radio h Attach support D to stud on back of radio chassis with lock washer and metric nut E that was supplied with the support Support can be atta...

Page 22: ...at float engagement pin is installed in storage location A and not installed at hole location B a If not installed attach draper header boots supplied with header to windrower lift linkage as follows 1 Remove hairpin and remove pin C from boot D 2 Locate boot D on lift linkage E and reinstall pin C Pin may be installed from either side of boot 3 Secure pin A with hairpin 4 Repeat for opposite side...

Page 23: ...ng machine g Connect center link as follows MECHANICAL LINK M150 1 Loosen nut H and rotate barrel J to adjust length so that link lines up with header bracket 2 Install pin K and secure with cotter pin 3 Adjust link to required length for proper header angle by rotating barrel J Tighten nut H against barrel A slight tap with a hammer is sufficient 4 Proceed to step h HYDRAULIC LINK OPTION 1 Re loc...

Page 24: ...age on both sides and secure with hairpin NOTE Install hairpin with open end facing aft k Raise header stand L to storage position by pulling pin M and lifting stand into uppermost position Release pin M l Remove pin from storage position N in linkage and insert in hole O to engage float springs Secure with hairpin m Disengage lift cylinder stops n Start engine and activate header lift cylinders s...

Page 25: ...UNLOADING AND ASSEMBLY Form 169390 Model Year 2010 23 q Connect reel hydraulics R at RH side of windrower Refer to the Draper Header Operator s Manual REEL HYDRAULICS R ...

Page 26: ...ed at hole location D CAUTION Check to be sure all bystanders have cleared the area b Start the engine and activate header down button on the GSL to fully retract header lift cylinders c Slowly drive windrower forward so that feet E on windrower enter boots B on the header Continue to drive slowly forward until feet engage the boots and header nudges forward DANGER Stop engine and remove key from ...

Page 27: ...anders have cleared the area 2 Start engine 3 Activate HEADER TILT cylinder switches on GSL to extend or retract center link cylinder so that the hook lines up with the header attachment pin 4 Stop engine and remove key 5 Push down on rod end of link cylinder until hook engages pin on header and is locked 6 Check that center link is locked onto header by pulling upward on rod end of cylinder f Sta...

Page 28: ...storage position by inverting stand and re locating on bracket as shown Reinsert pin J and secure with lynch pin l Remove pin L from storage position in linkage and insert in hole M to engage float springs Secure with lynch pin m Disengage lift cylinder stops n Start engine and activate header lift cylinder switch on GSL to lower header fully Stop engine and remove key o Connect header drive hydra...

Page 29: ...ild or even a pet could engage an idling machine a Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit b Inject grease through fitting with grease gun until grease overflows fitting except where noted c Leave excess grease on fitting to keep out dirt d Replace any loose or broken fittings immediately e If fitting will not take grease remove and clean thoroughly ...

Page 30: ...ed TOP LINK TWO FITTINGS BOTH SIDES CASTER PIVOT BOTH SIDES High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base WALKING BEAM PIVOT FORKED CASTER SPINDLE BEARINGS TWO PLACES BOTH WHEELS FORMED CASTER WHEEL BEARING 1 PLACE BOTH WHEELS ...

Page 31: ... TYPE is displayed DRAPER is flashing on lower line f Press or to change value on lower line g Press SELECT h TILT CYL INSTALLED is displayed i Press or to change value on lower line j Press SELECT to advance to the next L1 item and press arrow keys to change values k Press PROGRAM to exit programming mode when finished entering desired values Refer to Detailed Programming Instructions on followin...

Page 32: ... x E N A B L E D L O C K E D L1 C x x x R E E L F O R E A F T L2 M x x x E N A B L E D L O C K E D L1 C x x x H E A D E R T I L T L2 M x x x E N A B L E D L O C K E D L1 C x x x E X I T C O N T R O L L O C K S L2 M x x x N O Y E S D R A P E R S P E E D E N A B L E D L O C K E D Programming Menu Flow Chart If NO then jump to Use the arrow keys to set the header cut width If the REEL SPEED sensor is...

Page 33: ... x H E I G H T S E N S O R C A L L2 M x x x R A I S E H D R T O S T A R T L1 C x x x C A L I B R A T I N G H E I G H T L2 M x x x R A I S E H E A D E R H O L D L2 M x x x R A I S E H E A D E R D O N E L1 C x x x H E I G H T S E N S O R C A L L2 M x x x P R E S S L O W E R H E A D E R L1 M x x x C A L I B R A T I N G H E I G H T L2 M x x x L O W E R H E A D E R H O L D L2 M x x x H T S E N S O R C ...

Page 34: ...D R A U L I C O I L L1 C x x x E X I T T R A C T O R C O D E S L2 M x x x N O Y E S V I E W T R A C T O R C O D E S L1 C x x x E N T E R S E N S O R S E T U P L2 M x x x N O Y E S R E A D S E N S O R I N P U T S L1 C x x x H E A D E R H T S E N S O R L2 M x x x E N A B L E D I S A B L E L1 C x x x H E A D E R T I L T S E N S O R L2 M x x x E N A B L E D I S A B L E L1 C x x x K N I F E S P E E D S...

Page 35: ...O Y E S L1 C x x x T O A C T I V A T E P U R G E L2 M x x x P R E S S A N D H O L D L1 C x x x P U R G E C Y C L E S T A R T E D L2 M x x x P R E S S A N D H O L D L1 C x x x P U R G E C Y C L E E N D E D L2 M x x x L1 C x x x P U R G E C Y C L E E N D E D L2 M x x x N O E X I T Y E S L1 C x x x E X I T F U N C T I O N M E N U L2 M x x x N O Y E S H E A D E R D O W N U P L1 C x x x E X I T D I A G...

Page 36: ...okes per minute of knife RPM x 2 a Determine the knife speed as follows if the machine is not equipped with the optional module CAUTION Check to be sure all bystanders have cleared the area 1 Run engine at 2600 rpm with the header drive engaged and ISC off see CDM Programming 2 Check wobble box pulley speed with a hand held tachometer 3 Multiply the rpm reading by two for the knife speed in stroke...

Page 37: ...and counter clockwise screw out to increase the knife speed NOTE One turn of the adjuster screw will change the knife speed by approximately 116 strokes per minute or the wobble box pulley speed by 58 revolutions per minute 4 Once adjustment has been made re torque jam nut A as shown d Start engine and recheck knife speed ...

Page 38: ...by the operator or the dealer A SERIAL NUMBERS a Record serial numbers on checklist B FINAL DRIVE LUBRICANT LEVEL b Rotate wheel so that one of the plugs is horizontally aligned with the center of the hub c Remove the plug The oil should be visible through the hole or slightly running out C TIRE PRESSURES Measure tire pressure with a gauge Bar 32 psi 221 kPa Turf 20 psi 138 kPa Caster 10 psi 69 kP...

Page 39: ...valve by hand 1 to 2 turns counterclockwise until draining occurs b Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary c Turn the valve clockwise to close the drain H A C COMPRESSOR BELT a Tension on A C compressor belt should be such that a force of 8 to 12 lbf 35 55 N deflects the belt 3 16 in 5 mm at mid span I FAN BELT a Tension on fan belt should be suc...

Page 40: ...he system requires adjustment refer to the M100 Operator s Manual for adjustment procedures b With the engine shut down 1 Open engine compartment hood 2 Pry the steering interlock away from pintle arms by inserting a wedge or pry bar between one of the interlock channels and pintle arm 3 Insert a wood block approximately in 19 mm thick between the other channel and pintle arm so that the interlock...

Page 41: ...hts go out CDM displays programmed header data for 5 seconds and then returns to previous display IMPORTANT Do not operate starter for longer than 15 seconds at a time If engine does not start wait at least two minutes before trying again After the third 15 second crank attempt allow starter to cool for 10 minutes before further cranking attempts If engine still does not start refer to the followi...

Page 42: ...If engine fails to start within 15 seconds cease cranking and wait two minutes to allow the starting motor to cool before attempting to re start the engine 6 If engine fails to start repeat steps 1 to 4 7 After start up the engine will cycle through a period where it appears to labour IMPORTANT Do not operate engine above 1500 rpm until engine temperature gauge is above 100 F 38 C NOTE Throttle is...

Page 43: ...e ON position again c With the windrower moving at less than 3 mph 1 Stand up out of the seat 2 The CDM will flash NO OPERATOR on the upper line and ENGINE SHUTDOWN 5 4 3 2 1 0 on the lower line accompanied by a steady tone At 0 the engine shuts down 3 If the engine does not shut down the operator presence system requires adjustment refer to the M100 Operator s Manual for adjustment procedures d W...

Page 44: ...ches on CDM f Switch on beacons if installed and check that they are functioning The ignition switch must be at RUN but the engine does not need to be running IX INTERIOR LIGHTS a Switch lights on and off with switches on each light Interior lights only work with road or field light switch on REAR TAIL LIGHTS RED TURN SIGNALS HAZARDS AMBER FRONT TURN SIGNALS HAZARDS AMBER HI LO LIGHTS BEACON LIGHT...

Page 45: ...en times L MANUALS a The following manuals should be stored in the manual storage compartment behind the operator s seat M100 Self Propelled Windrower PARTS CATALOG See below M100 Self Propelled Windrower OPERATOR S MANUAL See below WINDROWER OPERATOR S MANUAL NUMBER PARTS CATALOG NUMBER MacDon 169304 169305 Westward 169306 169307 Premier 169308 169309 Engine Manual M CAB INTERIOR a Remove plastic...

Page 46: ...NOTES Form 169390 Model Year 2010 44 ...

Page 47: ...NOTES Form 169390 Model Year 2010 ...

Page 48: ... Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 CUSTOMERS www macdon com DEALERS www macdondealers com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada ...

Page 49: ...ck air cleaner and clamps 36 Check hydraulic oil level and check for leaks along lines 37 Check fuel separator for water foreign material Drain and clean as necessary Add fuel 37 Check tension of A C compressor belt 37 Check tension of fan belt 37 Check machine completely lubricated 27 Check neutral interlock system 38 Check engine warning lights at Cab Display Module 39 START ENGINE AND RUN TO OP...

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