MacDon D60 User Manual Download

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MACDON D60/D65/D1

OPERATORS MANUAL

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Summary of Contents for D60

Page 1: ...MACDON D60 D65 D1 OPERATORS MANUAL ...

Page 2: ...y Primary Sales Australia Pty Ltd Revision D Last Revised 05 08 2022 The instructions contained in this operator s manual are strictly for the MacDon FeedStorm SERIAL NUMBER _________________ DATE OF MANUFACTURE _________________ ...

Page 3: ...Inner and Outer Limits Procedure 27 Saved Positions Procedure 28 PRIOR TO START UP 28 AUGER BARREL RPM 28 MAINTENANCE 29 STORAGE 29 TROUBLESHOOTING 30 Remote Control Error Code 30 Error Codes E01 to E04 Actuator Overload Error 30 Error Codes E07 to E10 Actuator Sensor Error 30 Error Code H01 System Overheat Protection 30 Actuators Do Not Extend Retract 30 Actuator Pair Out of Sync and Not Complete...

Page 4: ...ns may result in compromised machinery operation possibly causing ineffective operation and machinery damage Failure to comply with these instructions may result in compromised personal safety and the safety of others possibly causing injury or death Primary Sales Australia Pty Ltd is not liable for any damages caused due to incorrect installation or operation ...

Page 5: ...F NO DESCRIPTION QTY REFERENCE IMAGE NOT TO SCALE 1A Bracket Assembly Left Hand Side 1 1B Weld on Bracket Mount L H S 1 1C 40FT Brace 1 1D 45FT Brace L H S 1 2A Bracket Assembly Right Hand Side 1 2B Weld on Bracket Mount R H S 1 ...

Page 6: ... Cover Subassembly 1 4 Hydraulic Motor Subassembly 1 5 Auger Barrel Assembly Centre 1 6 Auger Barrel Assembly Right Hand Side Barrel Universal Joint Cover Subassembly 1 7 Universal Joint Assembly 2 8 Adjustable Actuator Arm Assembly Left Hand Side 1 9 Adjustable Actuator Arm Assembly Right Hand Side 1 ...

Page 7: ...7 10A Hydraulic Assembly Flow Controller Subassembly 1 10B Hydraulic Hoses 4 hoses 1 10C Loose Fittings Pack 3 fittings 1 10D Hose Clamp Kit 2 clamps 1 ...

Page 8: ...8 11A Electrical Assembly Actuators 4 11B Electrical Harness Long and Short 1 11C Voltage Converter Controller Subassembly 1 11D Remote Controller Subassembly 1 ...

Page 9: ...9 11E Actuator Reset Tool 1 11F Electrical Harness Plug Mount 1 ...

Page 10: ...cations requiring access for installation to protect the belts from damage and provide a stable surface MOUNT BRACKETRY STEP INSTRUCTION REFERENCE IMAGE 1 Mark locations of fixture points on the header front for Parts 1B 2B 8 and 9 as per attached drawing UCA MCD ASM Bracket mounts Parts 1B and 2B may be preexisting on header front If preexisting conduct a dimensional check to ensure the bracketry...

Page 11: ...ive coatings on the underside of the brackets and 10mm around the edges where foreseeably welding Isolate the header battery if the header front is currently attached to the header 5 Tack weld the base plates of Parts 8 9 to the header front as a short term fixture Ensure to do so without disassembling the base plates from the assemblies Tack weld enough to support the self weight of the assembled...

Page 12: ...the assembled FeedStorm approximately 50kg per auger barrel section 8 Ensure the entire subassembly of Parts 1 2 8 and 9 are in their correct position and aligned relative to each other on the header front Insert the 4 actuators 11A as shown to the bracketry 8 and 9 Ensure the actuators labelled LH RH Fore Aft are inserted correctly If a 40ft header front use the short braces 1C and 2C If a 45ft h...

Page 13: ... cut off excess length Touch up end of brace with black paint Fasten to the header front with the fasteners supplied loose once the paint has dried AUGER BARREL ASSEMBLY 10 Fasten the Hydraulic Motor Subassembly Part 4 to the outer face of Part 1A If the locking rod of Part 1A is too long and extends over the hydraulic motor inlet a shorter version has been supplied loose for replacement ...

Page 14: ...rel Part 3 Align the grease nipple with the access hole in the shroud For longevity of the adjustable fitment coat the spline with an anti seize product prior to inserting 12 Place Part 8 and 9 bearing locking collars over either end of center barrel Part 5 shaft ends in correct orientation for fastening ...

Page 15: ... front when in operation 14 Remove the left hand side bracketry from the mount comprising of the hydraulic motor Insert the key and shaft of the Left Hand Side Auger Assembly Parts 3 and 7 from Steps 8 and 9 into the keyed housing of the hydraulic Motor Part 4 Once fitted fasten the bracket to the fixed mount once again Insert the opposite end of the assembly the Universal Joint Keyed Clamp Collar...

Page 16: ...Parts 6 and 7 from Steps 12 and 13 into the bearing housing of the Right hand Side bracketry Part 2A Once fitted fasten the bracket to the fixed mount once again Insert the opposite end of the assembly the Universal Joint Keyed Clamp Collar Part 7 onto the Right Hand Side of the auger barrel key and shaft Part 5 Ensure to align the auger barrels for continuous flighting across the sections 17 Star...

Page 17: ...haft of the Left and Right Hand Side Auger Barrel shafts Part 3 and 6 Fasten the two grub screws on the hydraulic motor shaft housing Part 4 to the shaft Fasten the shaft of the Center Auger Barrel Part 5 to the bearings of Parts 8 and 9 using the locking collars and grub screws Firmly position the locking collar against the bearing prior to tightening the grub screws ...

Page 18: ...m hydraulic motor prepare the surface by removing paint coating in location for welding as pictured 2 Isolate the header battery if the header front is currently attached to the header Weld the flow controller bracket in position Paint black with spray can supplied 3 Once the paint has dried mount the Flow Controller to the Bracket with the fastenings supplied loose 4 Connect the hydraulic line in...

Page 19: ...raulic motor fittings if supplied loose 10C to the hydraulic motor 7 Connect hydraulic line H2 to the inlet of the Hydraulic Motor the port closest to the flange face as pictured 8 Connect the other end of hydraulic line H2 to the controlled flow CF labelled outlet of the Flow Controller ...

Page 20: ...e other end of the hydraulic line H1 to the tee at the exhaust flow EF labelled outlet of the Flow Controller 11 Connect hydraulic line H3 to the other end of the tee at the exhaust flow EF labelled outlet 12 Connect the other end of the hydraulic line H3 to the existing draper belt return tee ...

Page 21: ...Use thread sealant on hydraulic connections where necessary 14 Fasten any loose hydraulic lines to the header front to prevent wear and reduce catchment points using the weld on hose clamp kit 10D supplied Reference images for overall hydraulic assembly ...

Page 22: ... 100mm cables plug into the RAISE AND LOWER Actuators The longer cables plug into the FORE AND AFT Actuators Connections are colour coded with cable ties 2 Fix the Remote Controller Subassembly Part 11D to a preferred location in the header cabin Choose an accessible location to the operator whilst driving 3 Fix in a suitable location and hardwire the Voltage Converter Part 11C to the header power...

Page 23: ...tion box cover with existing fasteners Fasten the barrel plug header front portion of the harness to the mount Plug the longer portion of Harness into the shorter portion at the header and header front connection point 6 Plug the outlet cables of the Remote Controller Part 11D into the Voltage Converter Part 11C inlet ports Connections are colour coded with cable ties 7 Fasten electrical harness t...

Page 24: ...he Remote controller unit from the cabin Ensure the range achievable is at the optimum intended When content with the range abilities and overall positioning of the FeedStorm on the header front proceed to completing the welding operation DO NOT attempt to harvest produce until the FeedStorm is permanently fixed to the header front ...

Page 25: ...hieved 4 IF required Fully weld the left and right side Mounting Brackets Parts 1a and 2a with 5mm fillets Ensure appropriate weld penetration is achieved 5 Prepare the areas for a protective coating of paint by lightly sanding grinding the immediate welded area removing any welding splatter and residual impurities 6 Border the precise area for painting to protect surrounding surface finishes 7 Us...

Page 26: ...ND AFT actuators just before maximum extension To prevent an error occurring at maximum extension during operation 12 Set the OUTER limit of the RAISE AND LOWER actuators just before the end of the curved slot in the bracketry is reached Removing the bolt from the slot will assist in visually determining this limit To prevent unnecessary loading on the actuator possibly causing an error during ope...

Page 27: ...rior to use to prevent default errors caused due to maximum actuator extension and the auger barrel clashing with other components of the header front whilst in operation Outer Limit 1 Move the actuator to the required extension length 2 Press the M button 3 Press the UP Arrow button 4 Press and hold the M button until 999 shows Inner Limit 1 Move the actuator to the required extension length 2 Pr...

Page 28: ... lubrication points if required via the grease nipples using high temperature resistant grease o The Bearing of Parts 1A and 2A two grease points o The Universal Joints Part 7 two grease points 2 Familiarise the operator with the actuators including the operation and reset procedures and the troubleshooting instructions prior to harvesting AUGER BARREL RPM The recommended rotational speed of the a...

Page 29: ...o grease points Grease the Universal Joints Part 7 splines annually STORAGE When the header front is not in use fully retract the actuators so minimal shaft length is exposed to the surrounding environment This will assist optimum function and longevity of the actuators Storage of the header front in a protected location from the elements is recommended for the preservation of the FeedStorm If the...

Page 30: ...r Code H01 System Overheat Protection 1 Ensure no excessive weight is on the FeedStorm actuators or friction on the actuator brackets Mitigate unnecessary continuous adjustment of the actuators 2 Allow the electrical system 16 minutes to cool down before continuing to use Actuators Do Not Extend Retract When attempting to engage the actuators using the remote the columns do not adjust 1 Ensure all...

Page 31: ...ams Attached o Mechanical Fitment Diagram Drawings Attached o FeedStorm MacDon Assembly Fitment Drawing UCA MCD ASM o FeedStorm MacDon Hydraulics Diagram Drawing UCA H01 o FeedStorm MacDon Electrical Wiring Diagram Drawing UCA E01 ...

Page 32: ...32 ...

Page 33: ... A 1 2 4 3 7 8 5 6 6 5 8 7 3 4 2 1 B C D F E A E C B D F UCA MCD ASM UCA MCD ASM ...

Page 34: ...ithout written consent of Primary Sales Australia is an infringment of that copyright P CAD ACAD MASTER Forms Templates PSA Logo for ACAD Title Bar Drawings dib All PNs Ryco except where specified All BSPT fittings to be sealed using LOCTITE 567 or equivalent ITEM NO PART NO REF NO DESCRIPTION QUANTITY HYD MP80COD MP80 COD HYDRAULIC MOTOR 80CC M S 1 HYD FCV FC51 34 FC51 3 4 50 HYDRAULIC FLOW CONTR...

Page 35: ...sists in this drawing document and such copyright is the property of Primary Sales Australia Reproductions of this drawing document or any part there of without written consent of Primary Sales Australia is an infringment of that copyright ...

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