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MacDon 1000, Operator'S & Parts Manual

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MacDon 1000 Operator'S & Parts Manual Download Page 3

 

 

3 

TABLE OF CONTENTS 

INTRODUCTION ..........................................................................................................................1

 

 

TABLE OF CONTENTS ................................................................................................................3

 

 

SAFETY ........................................................................................................................................5

 

SAFETY ALERT SYMBOL................................................................................................5

 

SIGNAL WORDS ..............................................................................................................5

 

SAFETY SIGNS ................................................................................................................6

 

GENERAL SAFETY ..........................................................................................................7

 

 

SPECIFICATIONS ........................................................................................................................9

 

 

SERIAL NUMBER LOCATION ...................................................................................................10

 

 

ASSEMBLY INSTRUCTIONS.....................................................................................................11

 

LOADING ARM ASSEMBLY...........................................................................................13

 

 

OPERATION ...............................................................................................................................17

 

YOUR RESPONSIBILITIES AS AN OWNER/OPERATOR ............................................17

 

TO THE NEW OPERATOR.............................................................................................18

 

HYDRAULIC/ELECTRICAL CONTROL..........................................................................18

 

ATTACHING BALE CARRIER TO TRACTOR ................................................................19

 

ADJUSTING RIGHT WHEELS........................................................................................20

 

CABLE TENSION............................................................................................................20

 

CHAIN TENSION ............................................................................................................20

 

 

CARRIER OPERATION..............................................................................................................22

 

CARRIER CONTROLS ...................................................................................................22

 

PRE-START CHECKLIST...............................................................................................22

 

LOADING BALES............................................................................................................23

 

BALE PUSHER OPERATION .........................................................................................25

 

UNLOADING ...................................................................................................................25

 

TRANSPORTING CARRIER...........................................................................................27

 

 

MAINTENANCE ..........................................................................................................................28

 

FASTENERS...................................................................................................................28

 

HYDRAULIC SYSTEM....................................................................................................29

 

CHAIN/SPROCKETS ......................................................................................................29

 

WHEELS/TIRES .............................................................................................................31

 

LUBRICATION ................................................................................................................31

 

CABLE ............................................................................................................................32

 

 

STORAGE ..................................................................................................................................35

 

END OF SEASON...........................................................................................................35

 

START OF SEASON.......................................................................................................35

 

DURING THE SEASON ..................................................................................................36

 

BALE STORAGE.............................................................................................................36

 

Summary of Contents for 1000

Page 1: ...1...

Page 2: ...and flax straw This manual contains useful information regarding operation safety and maintenance Keep this manual handy for reference and to pass on to new operators or owners Call your bale carrier...

Page 3: ...O THE NEW OPERATOR 18 HYDRAULIC ELECTRICAL CONTROL 18 ATTACHING BALE CARRIER TO TRACTOR 19 ADJUSTING RIGHT WHEELS 20 CABLE TENSION 20 CHAIN TENSION 20 CARRIER OPERATION 22 CARRIER CONTROLS 22 PRE STAR...

Page 4: ...NG YOUR BALER 40 OPERATION 40 APPENDIX TIPS FOR SUCCESSFUL SILAGE 42 PARTS 43 59 TANDEM AXLE 43 FRAME 45 CARRIER 47 DRIVE ASSEMBLY 49 PUSHER ASSEMBLY 51 HYDRAULIC ELECTRICAL 53 DECALS 55 RPU 57 RPU HY...

Page 5: ...word for each message has been selected using the following guidelines Indicates an imminently hazardous situation that if not avoided WILL result in death or serious injury This signal word is limite...

Page 6: ...SERIOUS INJURY OR DEATH Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components...

Page 7: ...ction Be aware that prolonged exposure to loud noise can cause impairment or loss of hearing Wearing a suitable hearing protective device such as ear muffs A or ear plugs B protects against objectiona...

Page 8: ...operator s seat for any reason A child or even a pet could engage an idling machine 12 Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be danger...

Page 9: ...h 6 bolt hubs with twine guards Heavy duty wheels CONTROL HANDLE Power 12v Fuse 10 amp HYDRAULICS Two double acting auxiliary circuits required LIFT CYLINDER 3 bore x 16 stroke 24 closed center with r...

Page 10: ...erial number plate is located on the left side of the FRONT CROSSMEMBER Please record the serial number in the space provided 1000 Bale Carrier Silage Bagger optional BALE CARRIER SERIAL PLATE LOCATIO...

Page 11: ...ing compound such as Locktite 271 is recommended 2 Slide a TANDEM AXLE together with a TANDEM AXLE LOCATOR onto AXLE BEAM Position TANDEM AXLE as close as possible to the bolt plate and lock LOCATOR i...

Page 12: ...e 5 bolts 6 Bolt CENTER BRACES to FRONT REAR BRACES using 1 2 x 3 1 2 grade 5 bolts with flat washers on top of CENTER BRACES 7 Bolt ROLL BAR to left side of FRONT CROSSMEMBER and SUBFRAME using 1 2 x...

Page 13: ...M NOTE The Fixed Loading arm may also be equipped with the optional 1 4 turn bale deflector 1 Connect RIGHT BALE LIFT ARM to right side of FRONT CROSSMEMBER and SUBFRAME using LIFT ARM PIN and secure...

Page 14: ...and connect ROTATING BALE LIFT ARM to front and second crossmembers using LIFT ARM PIN supplied Secure with 3 8 x 2 1 2 bolt Use SHORT CYLINDER PIN to attach rod end of LIFT CYLINDER to BALE LIFT ARM...

Page 15: ...e SOLENOID VALVE Connect one end of 80 hose to clevis end of the ROTATE CYLINDER and the opposite end to tee fitting on LIFT CYLINDER NOTE Make sure both hoses are inserted through hose loops along th...

Page 16: ...nd of LIFT CYLINDER to BALE LIFT ARM secure with 3 8 x 2 bolt Follow steps 2 to 5 in the previous section Rotating Pick Up Arm Contact your dealer or the manufacturer if there are any assembly details...

Page 17: ...tructed in its safe and proper use 5 Review the manual and all safety related items with all operators annually 6 Be alert for other operators not using recommended procedures or not following safety...

Page 18: ...econd outlet controls the LOADING ARM BED TILT functions The loading arm and the bed tilt bale unloading functions share a common oil supply but are controlled by means of the hydraulic lever and an e...

Page 19: ...gue to align with hitch pin Position tractor and secure with locking type drawbar pin not supplied Use an approved hitch pin with mechanical retainer 3 Route SAFETY CHAIN around the HITCH CLEVIS aroun...

Page 20: ...new cable to stretch during initial operation CHECK tension after each load for the first six loads CORRECT TENSION With the machine unloaded and bale pusher at the forward position adjust cable tens...

Page 21: ...21...

Page 22: ...r This should ensure that the bale carrier functions properly and avoid breakdowns and accidents 1 Check that all component and assemblies are complete and that all shields are in place 2 Check for mi...

Page 23: ...he hydraulic lever until the bale rolls off pick up arm and onto CARRIER BEAMS 2 Bale deflector attached to standard pick up arm Allows the bales to be picked up from either End on or Side on same dir...

Page 24: ...eted either reduce the space between the forks by moving the ADJUSTABLE FORK in or increase the opening pressure of the sequence valve This can be done by removing the cap and turning the screw in Be...

Page 25: ...pressures higher than some tractors can deliver Contact your dealer for possible solutions UNLOADING DANGER Make sure area is clear before unloading Failure to do so could result in serious injury or...

Page 26: ...ng transport Removing the retainers will slightly reduce the amount of force needed to unload the bales Additional torque may be obtained by replacing the 14 tooth DRIVE SPROCKET with the 11 tooth 60...

Page 27: ...20 mph 32 kph when loaded 3 Turn on flashing lights when transporting on public roadways 4 Obey local regulations regarding road transport 5 Install removable SMV sign not supplied on LIGHT SMV BRACK...

Page 28: ...ale carrier Tighten all bolts to specified values unless otherwise noted BOLT TORQUE SAE 2 SAE 5 SAE 8 BOLT DIAMETER A lb ft N m lb ft N m lb ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27...

Page 29: ...e hydraulic system such as clamping or taping fittings or hoses The system operates at high pressure and failure of such repairs can happen suddenly and without warning resulting in unsafe or hazardou...

Page 30: ...30...

Page 31: ...ld be torqued to 125 ft lbs NOTE The valves should be facing away from the HUBS A thread locking compound such as Locktite 271 is recommended for the HUB BOLTS LUBRICATION All grease fittings should b...

Page 32: ...ere is excessive wobble in the pulley CABLE REPLACEMENT Replacement CABLES must have a minimum ultimate breaking strength of 14 400 lbs Follow the installation instructions outlined below 1 Position P...

Page 33: ...ts slot This is achieved by unscrewing both the rear facing 5 8 bolts on the pulley mount 5 Pull CABLE tight Check that rear PULLEY HOLDER WITH PULLEY is in its maximum forward position and wrap long...

Page 34: ...GUARD 11 Move the PUSHER to its maximum forward position Apply a highly visible paint to a 7 18 cm section of CABLE 36 91 cm from the rear of the PULLEY BRACKET This rear limit cable marker alerts the...

Page 35: ...nsuring that the bale carrier is in optimum condition at the start of the season reduces the chances of a costly breakdown during the season 2 Clean and inspect CHAIN for excessive wear or stiffness C...

Page 36: ...l travel in the same direction as the twine wraps The area should have safe and easy access for bale handling and transportation equipment WARNING Take all necessary steps to prevent children or unaut...

Page 37: ...ndividually This method allows that each load of five to seven bales is sealed and when bales are removed for feeding only a few bales are exposed to the air at a time a consideration for warm weather...

Page 38: ...carrier Back up the unit and lower the rear end of the carrier engage the SKID HOOKS drive forward and install SKID LOCK PIN at the LOCKING PLATE LOCKING PLATE should be centered so that holes for th...

Page 39: ...d plastic tube on the holding drum Be sure it is neatly placed We recommend that the inside layer only extend two inches past the end of the holding drum This will protect the plastic tube from injury...

Page 40: ...l change in the tube size has a significant impact on volume For example reducing the tube diameter from 58 inches to 56 inches reduces a theoretical 62 inch long bale by a volume of 6 5 cubic feet OP...

Page 41: ...to haul bales directly from the field Once at the site carefully back up the load to the bagger making sure the unit is properly positioned lower the rear end of the bale carrier keep backing up until...

Page 42: ...s 5 Check bags every day for the first week and weekly thereafter 6 When bags are full blown first two days release the gas and reseal 7 Use rodent control to prevent damage Feeding 1 Remove enough fe...

Page 43: ...43 PARTS TANDEM AXLE...

Page 44: ...XLE 2 2 53004 15 x 8 6 BOLT RIM 85 PSI 4 3 53005 6 BOLT WHEEL HUB 4 4 53006 SHIELD 4 5 53027 HUB CAP 4 6 18916 9 16 WHEEL BOLT 24 7 53007 OUTER BEARING 4 8 30702 INNER BEARING 4 9 53008 OIL SEAL 4 10...

Page 45: ...45 FRAME...

Page 46: ...110 ARM CUSHION 1 9 53053 SUBFRAME 1 10 53054 LEFT HITCH BEAM 1 11 53055 RIGHT HITCH BEAM 1 12 53056 HITCH CROSSMEMBER 1 13 53057 AXLE BEAM 1 14 53058 FRONT BRACE 2 15 53059 CENTER BRACE 2 16 53060 RE...

Page 47: ...47 CARRIER 4 RIGHT BALE LIFT ARM ASSEMBLY...

Page 48: ...WITH PULLEY 1 8 53107 THRUST WASHER 2 7151 11 16 x 1 3 4 FLATWASHER 2 9 53063 FRONT CROSSMEMBER 1 10 53072 REAR CROSSMEMBER 1 11 53320 SAFETY LOCK BRACKET 1 12 53322 LIGHT BRACKET 1 13 53323 MAIN HAR...

Page 49: ...49 DRIVE ASSEMBLY...

Page 50: ...TENER SPROCKET 60 13 TEETH 1 7 53081 CHAIN TIGHTENER SPROCKET PLATE 1 8 53109 CHAIN TIGHTENER SPROCKET SPACER 1 9 53030 HYDRAULIC MOTOR 1 10 53327 CHAIN GUARD 1 11 53329 INSIDE CHAIN GUARD 1 12 53337...

Page 51: ...51 PUSHER ASSEMBLY...

Page 52: ...2 53116 SIDE SLIDER 2 3 53082 CABLE SWIVEL 1 4 53083 CABLE TIGHTENER BRACKET 1 5 53084 PUSHER 1 6 53117 BEAM SLIDER 2 7 53118 FRONT TOP SLIDER 1 8 53119 SLIDER BACKUP 2 9 53012 WEDGE 2 53459 M8 x 20 M...

Page 53: ...53 HYDRAULIC ELECTRICAL CONTROL HANDLE T O R E T U R N T O P R E S S U R E T O P R E S S U R E T O R E T U R N 4 0 0 2 4 5 0 T O P O R T B T O P O R T A 1 1 2 2 6 SOLENOID VALVE...

Page 54: ...CROSSOVER RELIEF VALVE 1 6 53017 SOLENOID VALVE 1 6A 53035 COIL 1 6B 53036 BODY 1 6C 53037 CARTRIDGE 1 7 53016 TILT CYLINDER 1 8 30282 6 ORB x JIC MALE ELBOW ADAPTER 4 9 30874 6 ORB x JIC MALE TEE 1 1...

Page 55: ...TENSION IS CRITICAL IMPROPER USE WILL DESTROY THE CABLES ON A NEW CABLE CHECK THE TENSION AFTER EACH LOAD FOR FIRST 6 LOADS WITH THE MACHINE UNLOADED ADJUST TENSION UNTIL THE LOWER CABLE CLEARS THE C...

Page 56: ...IN DECAL 1 8 53336 MOVING PART HAZARD DECAL 1 9 53338 CAUTION CABLE DECAL 1 10 53667 WARNING LIFT ARM PINCHING HAZARD DECAL 1 11 53668 DANGER LIFT ARM CRUSHING HAZARD DECAL 1 12 53669 IMPORTANT CHECK...

Page 57: ...57 RPU...

Page 58: ...FORK 1 8 53139 SLIDING ARM TOP PAD 2 9 53140 SLIDING ARM SIDE PAD 2 10 53141 STATIONARY ARM TOP PAD 2 11 53142 STATIONARY ARM SIDE PAD 2 12 53126 SQUEEZE CYLINDER ROD PIN 1 13 53127 SQUEEZE CYLINDER...

Page 59: ...59 RPU HYDRAULICS...

Page 60: ...RB x JIC MALE ELBOW ADAPTER 3 8 30874 6 ORB x JIC MALE TEE 2 9 30873 SWIVEL RUN TEE 1 10 53157 6 ORB x 1 4 FEMALE NPT STRAIGHT ADAPTER 1 11 53158 6 ORB x 1 4 NPT MALE ELBOW ADAPTER 1 12 53156 1 4 NPT...

Page 61: ...61 SILAGE BAGGER OPTIONAL SLIDE RAILS OPTIONAL...

Page 62: ...168 PUSHER LOCK PLATE 2 9 53169 LOCK PIN 1 10 53170 WOOD EXTENSION GUIDE 1 11 53171 CABLE PULLEY 1 12 53172 SKID HOOK 2 13 53173 U CLAMP 2 14 53175 CONNECTING PLATE 2 15 53176 PULLEY CABLE 1 16 53177...

Page 63: ...63 SCHEMATICS ROTATE SQUEEZE TILT LIFT T P PUSHER P T LIFT TILT T P STANDARD ARM RPU 2450 psi 400 psi SOLENOID CHECK VALVE SOLENOID VALVE ONE BUTTON CONTROL HANDLE RED BLACK ELECTRICAL 12V BATTERY...

Page 64: ...8 Hitch Clevis Adjustment 18 Hydraulic Bypass 23 Hydraulic Hook up 17 I Installing Plastic Tube 36 Introduction 1 L Lighting Coupler 18 Lubrication Locations 28 M Maintenance Cable 29 Chain Sprockets...

Page 65: ...g Adjustable Fork 22 Silage Bale Bagger Optional 34 Appendix Tips For Successful Silage 39 Installation 35 Operation 37 Overview 34 Setting Your Baler 37 Slip Plate 24 Specifications 8 Capacity 8 Cont...

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