background image

19. Attach the BOOM TO MAST PLATE at the balance point, using the two large 3” U-bolts, 3/8-16 
stainless lockwashers, and nuts.  Align plate to vertical and tighten nuts.  For they should be attached 
in a way to allow the boom to be balanced on your tower / mast. 
 
20.  OVERHEAD  BOOM SUPPORT SYSTEM.   
A. Attach one end of the 5/16" Dacron cord to the rear eyebolt using two turns around the eyebolt and 
a series of three half hitches or equivalent knots. Finish with about 6 inches of cord after the knots. 

Without cutting the cord, do the same at the front eyebolt.

  Pull on the knots 

HARD 

to

 SET

  them. 

Seal ends with heat or flame to prevent fraying. Tape the excess 6 inches of cord back to main cord 
tightly with black vinyl electricians tape.  
 
B. TEMPORARILY insert a 2 inch U-bolt through the turnbuckle plate and add two nuts so about 1/2 
inch of the threads stick out.  Insert this assembly through the top set of 2” U-bolt holes in the boom to 
mast plate from the boom side and add two more nuts.  Open the two turnbuckles up until just 

thread

 

or two

 from each end shows 

inside

 the body of the turnbuckle. Hook the turnbuckles into the 

holes at the edge of the turnbuckle plate.  Equalize the Dacron cord over the plate and cut it.  Take 
two wraps of the cord through the eye of the rear turnbuckle, PULL the cord as tight as possible and 
make the knots as before. Repeat for the front cord section and turnbuckle. Cut off any excess over 
one foot long and again seal and tape back to the main cord.   
 
C. Now DISASSEMBLE the U-bolt from the boom to mast plate. Before installation, if possible, install 
a short temporary mast, attach turnbuckle, and let the overhead guy system support the boom 
overnight. The Dacron cord DOES NOT STRETCH UNDER THIS LOAD but it's weave will take a SET 
and the boom may droop just a bit.  If your boom droops again following final adjustments, check your 
knots. They may be may be slipping. 
 
D. After final installation of the antenna, the turnbuckle plate, installed loosely with a 2” U-bolt, is raised 
up the mast. When the boom is straight the U-bolt is tightened. This should place the turnbuckle plate 
4 to 6 feet above the boom. Do the final boom straightening with the turnbuckles and safety wire to 
preserve adjustments. 
 
21.  Check ALL hardware for tightness. Check ALL element sections, especially tip sections, for 
correct placement. Make any final adjustments to linear loading tension. 
 
22. Attach the feedline section to the balun. Route towards the  boom to mast plate.  Secure at regular 
intervals with tape or nylon ties. 
 
23. When mounting this antenna on a tower or mast with other antennas there may be interaction.  In 
general VHF and/ or UHF antennas mounted for HORIZONTAL POLARITY should be at least 40 
inches above or below the antenna. Use good quality 50 Ohm coaxial cable to feed the antenna and 
be sure your tower and rotator system can handle the wind loading and vertical weight of this antenna.  

 

THIS COMPLETES ANTENNA ASSEMBLY 

 

M

2

 ANTENNA SYSTEMS, INC. 

4402 N. SELLAND  AVE. 

FRESNO, CA 93722 

(559) 432-8873  FAX (559) 432-3059 

www.m2inc.com  Email: [email protected] 

 
 
 
 
 
 
 

 

40M4LLDD ASSEMBLY MANUAL 

Summary of Contents for 40M4LLDD

Page 1: ...across the whole band In addition it is now better mechanically and easier to assemble Only the tips of each element are different as all the linear loading settings are the same for each element The...

Page 2: ...into a CLAMP PLATE ASSEMBLY Center the assembly and align the bolt holes to vertical Tighten all four outer element clamp plate bolts EVENLY starting with the two center bolts Make sure plates remain...

Page 3: ...SION SHEET and COMPRESSION CLAMP TIP ASSEMBLY DETAIL SHEET add the 1 2 tip sections in pairs noting that each element has different tip lengths Secure with compression clamps G As the outer element se...

Page 4: ...as shown on the DIMENSION SHEET NOTE the dimension is measured from the OUTSIDE edge of the LL arm to the OUTSIDE edge of the shorting bar USING A BLACK MPERMANENT MARKING PEN OR EQUIVALENT MARK THE S...

Page 5: ...L INNER SECTIONS After the adjustments have been made proceed with tightening the 1 4 20 JAMNUT on all the turnbuckles 16 INSTALLING PHASING LINES SEE ASSEMBLY DRAWINGS AND DIMENSION SHEET Take the re...

Page 6: ...seal and tape back to the main cord C Now DISASSEMBLE the U bolt from the boom to mast plate Before installation if possible install a short temporary mast attach turnbuckle and let the overhead guy...

Page 7: ...NEAR BALANCE POINT ELEMENT SPACINGS 177 5 1 5 CENTER TO CENTER 3 x 125 x 180 SOE 1 1 2 X 60 SOE 175 176 1 4 20 x 3 1 2 LOCKNUTS 4 PLACES 1 1 4 X 60 1 1 2 X 60 SOE 3 8 EYEBOLT 3 8 LOCKWASHER 3 8 16 NU...

Page 8: ...INSULATOR POLY DISC BOOM 3 O D X 125 WALL CRADLE 1 4 20 X 2 BOLT LOCKNUT SHORTING BAR PAIRS 1 4 20 X 1 FLAT HEAD BOLT LOCKNUT POST PHASING LINE CLAMP CAP 3 16 LINEAR VERTICAL SUPPORT 3 4 X 3 4 LOADIN...

Page 9: ...E CLAMP CAPS 1 4 20 X 1 FLAT HEAD BOLT AND LOCKNUT 8 BALUN MOUNTING L PLATE 6 1 PHASING LINES 3 16 ALUM ROD 2 PHASING LINE INSULATORS 5 LARGE NYLON TIE 2 1 2 U BOLT SADDLE 1 5 16 18 NUTS 2 5 16 LOCKWA...

Page 10: ...GENERIC COMPRESSION CLAMP DETAIL NOTE Generic layout to show how compression clamps work Your antenna may have one or the other or may even have both compression clamp sizes...

Page 11: ...ROD DESCRIPTION QTY Phasing line rod 3 16 x 132 alum 2 Linear loading rod 3 16 x 111 alum 8 Linear loading rod 3 16 x 114 alum 8 BAG 1 Linear loading arm 3 8 x 1 1 4 x 3 3 4 alum 1 hole 16 BAG 2 Insu...

Page 12: ...stainless 40 BAG 14 Screw 8 32 x 2 panhead stainless 4 Screw 8 32 x 1 3 4 panhead stainless 16 Screw 8 32 x 1 1 2 panhead stainless 40 Screw 8 32 x 1 1 4 panhead stainless 48 Screw 8 32 x 1 0 panhead...

Page 13: ...40M4LLDD TUNNING CHART...

Page 14: ...40M4LLDD ANTENNA PLOTS...

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