M. J. MAILLIS GROUP SIAT SK20 Operation And Maintenance Manual Download Page 1

Page: 1 / 98

Code

SBC0030693

ed. 0

-2017 - rev.

Semi-automatic sealer

Translation of the “ORIGINAL

INSTRUCTIONS”

Operation and maintenance

manual

SK20

Summary of Contents for SIAT SK20

Page 1: ...Code SBC0030693 ed 09 2017 rev 2 Semi automatic sealer Translation of the ORIGINAL INSTRUCTIONS Operation and maintenance manual SK20...

Page 2: ...reproduced without the written consent of the Manufacturer Pursuing a policy of continuous improvement the Manufacturer reserves the right to change this document without notice provided that such cha...

Page 3: ...es 17 Specifications 18 Description of outer areas 19 Position of information and safety plates 20 Use and functioning Recommendations on Operation and Use 21 Control description 22 Start and stop 23...

Page 4: ...sealing unit flap 30 mm 69 Replacement of the cutting blade 70 K12 sealing unit Description of sealing unit 71 Sealing unit technical specifications 73 Supplying and guiding adhesive tape 74 Cutting...

Page 5: ...ng standards and the regu lations in force Any translation of the manuals shall be carried out directly and without alterations from the texts of the ORIGINAL INSTRUCTIONS This applies also to the tra...

Page 6: ...acturer or his authorized representative among those who fulfil the requirements for installation and testing of the machine or plant in question Maintenance Operator a technician chosen and authorize...

Page 7: ...ime reading this information to avoid any risk for people s health and safety as well as economic damage Respect the SAFETY WARNINGS Avoid any IMPROPER USE of the machine and assess the RESIDUAL RISKS...

Page 8: ...weather Do not stack the packs onto each other in order to avoid any damage and to avoid the risk of sudden and dangerous movements In case of prolonged storage regularly check that the component sto...

Page 9: ...l post is ALWAYS unob structed and in good condition to minimize the risks for the Operator According to the type of operation to carry out wear the Personal Protective Equip ment listed in the Instru...

Page 10: ...tics of the machine in any manner whatsoever DO NOT perform any interventions other than those specified in the Operation Manual without the explicit authorization of the Manufacturer DO NOT carry out...

Page 11: ...le or dangerous areas shall be carried out ONLY after arranging the required safety conditions Carry out the interventions ONLY according to the modes recommended by the Man ufacturer in the Instructi...

Page 12: ...cations The power supply line to which the machine must be connected must have identical characteristics to those mentioned in the data plate Important All the listed requirement values are contained...

Page 13: ...ead to economic damages Safety and information symbols The figures show safety signs and information and the relevant meaning For more details on the signs actually used refer to the section on Positi...

Page 14: ...Signal indicates the required direction of rotation for operation Information Signal indicates the lifting points for fork type devices Information sign it indicates the points where to attach the ho...

Page 15: ...must be installed in industrial type set tings factories or workshops The installation must ONLY be performed in environments that do not involve any risk of explosion and or fire On request the mach...

Page 16: ...al Specifications 14 IDM 510 074 1 English language Operation and maintenance manual Description of the main components The image shows the main components and the list reports their description and f...

Page 17: ...ts head F and it can slide in order to adjust its height ac cording to the cases to be sealed H Hand wheel control used to adjust the height of head F L Sealing units they are fitted with an adhesive...

Page 18: ...sks are defined as Any risk that remains notwithstanding the safety solu tions adopted and integrated during the design phase Each residual risk is signalled with a special sign Some of them are appli...

Page 19: ...when the machine is stopped under safe conditions and must be installed be fore starting it D Fixed guard safety device that pre vents access to the parts whose op eration may be dangerous The device...

Page 20: ...AS77 mm 595 935 Work surface height Z2 set of optional legs AS80 mm 645 985 Work surface height Z3 set of optional legs AS80 set of wheels AS77 mm 755 1095 Weight kg 160 Operation characteristics Maxi...

Page 21: ...Operation and maintenance manual Description of outer areas The figure shows different areas to be considered in the planning of the installation area A Operator control and standing area B Case feed...

Page 22: ...The figure shows the position of the signals applied on the machine Please keep safety signs and infor mation legible and follow the instruc tions Signals which are no longer legible must be replaced...

Page 23: ...on of the controls and simulate some operations in particular start and stop in order to acquire familiarity The machine shall be used ONLY for the purposes and complying with the procedures specified...

Page 24: ...remains electrically powered The conveyors stop and the machine remains electrically powered even when the emergency stop button is pressed ON position function activated Control can be padlocked in...

Page 25: ...n disconnector A to po sition I ON to connect power sup ply The conveyors lower and upper start 3 Close lower flaps and insert the product into case 4 Feed on the case during this opera tion upper fla...

Page 26: ...atically positioned on TRIPPED 2 Rotate main disconnector A to posi tion O OFF to deactivate the power supply 3 Identify the causes that have caused the stop 4 Solve the malfunctions with respect to t...

Page 27: ...icated by the Labour laws Before carrying out any intervention activate all the safety measures and assess any residual energy which may still be present Carry out the interventions ONLY according to...

Page 28: ...eaning the cutting blade Spread a thin layer of lubricant on blade in order to avoid the accumulation of glue residues and to preserve it from rust Every 600 work hours max 3 months Component Operatio...

Page 29: ...ate the parts indicated according to the frequency and methods shown Use the lubricants oils and greases recommended by the Manufacturer or lubricants of equivalent chemical and physical characteristi...

Page 30: ...belts of the conveyors do not move the case evenly Worn lower and upper conveyor belts Replace See Lower conveyor belt replacement Replacement of upper conveyor belts Head height not properly adjuste...

Page 31: ...to allow the case to pass 4 Loosen the knobs B 5 Position the lateral pressure rollers D far enough apart to allow the case to pass Reference 6 By means of hand wheel F move head E to a sufficient he...

Page 32: ...knobs B 14 Move the case along the path to check that it slides with moderate pressure Case must be conveyed with mini mum speed without getting stuck along the way 15 Remove case When production star...

Page 33: ...or A to posi tion O OFF to deactivate the power supply 3 Use the crank handle C to lift the head B This operation is necessary to assist the operations 4 Remove the plugs D 5 Loosen the screws E 6 Dis...

Page 34: ...OFF to deactivate the power supply 3 Lower head B by means of hand wheel C This operation is necessary to assist the operations 4 Remove the fasteners D and remove the pressure roller E 5 Repeat the o...

Page 35: ...ers D 17 Repeat the operation on the other equal component 18 Adjust the position of the pressure rollers and secure them with the fasteners D 19 Start the machine and make sure that the operation has...

Page 36: ...k handle C to lift the head B This operation is necessary to assist the operations 4 Remove the plugs D 5 Loosen the screws E 6 Disassemble the guard F 7 Slightly loosen nut G 8 Loosen the belt H comp...

Page 37: ...operations on other belt Adjust the belts to the same tension 18 Reassemble the guard F 19 Introduce and tighten the screws E 20 Refit the plugs D when the operation is finished 21 Start the machine...

Page 38: ...wer supply 3 Lower head B by means of hand wheel C This operation is necessary to assist the operations 4 Remove the fasteners D and remove the pressure roller E 5 Repeat the operation on the other eq...

Page 39: ...Repeat the operations on other belt Adjust the belts to the same tension 20 Put the mount H back in its original position 21 Insert screw G and tighten it 22 Assemble the guard F and then fasten it b...

Page 40: ...den movements the operation must be carried out with a device that has an adequate carrying capacity and is attached correctly The machine without pallets shall be lifted ONLY be means of a slinging e...

Page 41: ...longitudinally and transversally To ensure that it is levelled properly use the screws B to adjust the height of the feet that are not correct 12 Plug the connector into the electrical power outlet At...

Page 42: ...e carried out with a device that has an adequate carrying capacity and is attached correctly The machine without pallets shall be lifted ONLY be means of a slinging equipment connected to the hook sha...

Page 43: ...ansversally To ensure that it is levelled properly use the screws to adjust the height of the feet that are not correct 14 Block the wheels using the braking system This is required to hold the machin...

Page 44: ...ark the intervention area and pre vent access to the devices that if ac tivated may cause unexpected haz ards and jeopardize the safety level 2 Rotate main disconnector A to posi tion O OFF to deactiv...

Page 45: ...Remove the plate M 13 Insert the spacers N 14 Insert the extension P 15 Refit the plate M and secure it with the screws L 16 Use the crank handle C to lift the head B 17 Remove supports D At the end o...

Page 46: ...ze the safety level 2 Rotate main disconnector A to posi tion O OFF to deactivate the power supply Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard...

Page 47: ...haz ards and jeopardize the safety level 2 Rotate main disconnector A to posi tion O OFF to deactivate the power supply Attention Warning Wear the suitable personal protective equipment gloves to avoi...

Page 48: ...on authorised people Machine Scrapping Carefully drain the systems containing hazardous substances according to the appli cable regulations on safety at work and environmental protection The machine i...

Page 49: ...cases and or cartons The K11 version is specifically for 2 adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesive tape The illustration shows the main components A Ta...

Page 50: ...064 1 English language Operation and maintenance manual M Case outlet roller N Adhesive tape roller smoothing brush P Roller return spring Tape stretcher is supplied it is necessary to guide the adhes...

Page 51: ...mm 400 x 98 x 480 Weight kg 5 75 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 50 2 Type of ad...

Page 52: ...er conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new roller...

Page 53: ...g unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency o...

Page 54: ...K11 sealing unit 52 IDM 510 064 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Page 55: ...n safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fro...

Page 56: ...ut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subje...

Page 57: ...Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Page 58: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm fl...

Page 59: ...nt of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to obt...

Page 60: ...t ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to the...

Page 61: ...artons The K11 R version is specifically for 2 adhesive tape The versions are suitable for use with cut resistant adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesi...

Page 62: ...maintenance manual H Cutting blade L Cutting blade protection M Cut adjustment sliding block N Case outlet roller P Adhesive tape roller smoothing brush Q Roller return spring Tape stretcher is suppl...

Page 63: ...xH mm 400 x 98 x 480 Weight kg 5 93 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 50 2 Type of...

Page 64: ...per conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new rolle...

Page 65: ...ng unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency...

Page 66: ...K11 R sealing unit 64 IDM 510 065 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Page 67: ...in safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fr...

Page 68: ...nut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subj...

Page 69: ...2 Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Page 70: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm f...

Page 71: ...int of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to ob...

Page 72: ...ut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to th...

Page 73: ...cases and or cartons The K12 version is specifically for 3 adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesive tape The illustration shows the main components A Ta...

Page 74: ...066 1 English language Operation and maintenance manual M Case outlet roller N Adhesive tape roller smoothing brush P Roller return spring Tape stretcher is supplied it is necessary to guide the adhes...

Page 75: ...m 400 x 123 x 480 Weight kg 6 25 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 76 3 Type of ad...

Page 76: ...er conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new roller...

Page 77: ...g unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency o...

Page 78: ...K12 sealing unit 76 IDM 510 066 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Page 79: ...n safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fro...

Page 80: ...ut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subje...

Page 81: ...Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Page 82: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm fl...

Page 83: ...nt of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to obt...

Page 84: ...t ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to the...

Page 85: ...artons The K12 R version is specifically for 3 adhesive tape The versions are suitable for use with cut resistant adhesive tape Each sealing unit is equipped with devices that apply and cut the adhesi...

Page 86: ...maintenance manual H Cutting blade L Cutting blade protection M Cut adjustment sliding block N Case outlet roller P Adhesive tape roller smoothing brush Q Roller return spring Tape stretcher is suppl...

Page 87: ...H mm 400 x 123 x 480 Weight kg 6 44 Dimensions of adhesive tape roller Flap length A mm 70 50 30 Inside Diameter d mm inch 76 3 Maximum external diameter D mm inch 410 16 Height H mm inch 76 3 Type of...

Page 88: ...per conveyor completely This operation is necessary to assist the operations 2 Remove lower sealing unit 3 Remove the adhesive tape from the sealing unit 4 Remove the cardboard core 5 Insert new rolle...

Page 89: ...ng unit 11 Remove the cardboard core 12 Insert new roller 13 Apply tape stretcher B to the adhe sive side of the tape 14 Guide tape stretcher until the tape stretcher is beyond the point of tan gency...

Page 90: ...K12 R sealing unit 88 IDM 510 067 1 English language Operation and maintenance manual The figure shows the path of the adhesive tape according to the length of flap...

Page 91: ...in safety conditions Attention Warning Wear the suitable personal protective equipment gloves to avoid any cut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Clean blade C fr...

Page 92: ...ut B Turn Allen wrench with small move ments in order to move the roller to the left or to the right Tighten lock nut B Adhesive tape tension check With PVC adhesive tape roll holder must not be subje...

Page 93: ...2 Components A B C must be in stalled as shown in the figure 3 Apply tape stretcher to the adhesive side of the tape 4 Guide tape stretcher until the tape stretcher is beyond the point of tan gency of...

Page 94: ...gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B in order to obtain a 70 mm f...

Page 95: ...int of tan gency of case inlet roller 5 Cut the adhesive tape close to tape stretcher The part of exceeding adhesive tape must not be lower than the flap length Request components B B1 in or der to ob...

Page 96: ...ut ting hazard 1 Lift guard A and keep it in position by means of lever B 2 Slightly loosen screws C 3 Extract blade D 4 Install new blade and lock it with screws C Upper sealing unit sharp edge to th...

Page 97: ...nit flap 30 mm 93 Lower sealing unit flap 50 mm 92 Lower sealing unit flap 70 mm 91 Upper sealing unit flap 30 mm 93 Upper sealing unit flap 50 mm 92 Upper sealing unit flap 70 mm 91 Flap length adjus...

Page 98: ...ce manual Supplying and guiding adhesive tape K11 R sealing unit 62 Supplying and guiding adhesive tape K11 sealing unit 50 Supplying and guiding adhesive tape K12 R sealing unit 86 Supplying and guid...

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Summary of Contents for SIAT SK20

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M. J. MAILLIS GROUP SIAT SK20, Operation And Maintenance Manual

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Summary of Contents for SIAT SK20

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