Lydall AFFINITY P Series User Manual Download Page 26

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Trouble Shooting Guide

Problem

Possible Cause

Possible Remedy

Does not start

Faulty electrical service

Improper voltage and/or phase to
the unit

Transformer breaker is tripped

Circuit breaker in electrical box is
tripped

Main breaker is tripped

Compressor high discharge
pressure shutdown

Compressor motor internal
thermostat tripped

Loss of refrigerant - low suction
pressure shutdown

Check secondary side of 24 volt
transformer. If OK, fault is in control
circuitry. If not OK, fault is in power
supply.

Check Phase Reverse Relay or
Phase Monitor in Electrical box.
Correct phase/voltage as needed.

Reset

Reset breaker after determining
cause of trip

Cycle power by closing the main
circuit breaker.

Same as above

Repair leak, recharge with type and
amount of refrigerant specified on
serial tag. Cycle power by closing
the main circuit breaker.

Does not cool

Cooling exceeds capacity of chiller

Microprocessor programmed
incorrectly

Loss of refrigerant

Relay or coil failure

Thermal expansion valve open too
much or malfunctioning

Hot gas bypass valve not
functioning properly

Reduce cooling load

Reprogram microprocessor

Repair leak and recharge with type
and amount of refrigerant specified
on serial tag

Replace relay or coil

Replace or adjust thermal
expansion valve

Call Lydall

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for AFFINITY P Series

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...D50050 Lydall Industrial Thermal Solutions Inc 775 Route 16 Ossipee NH 03864 USA Telephone 603 539 3600 Sales 603 539 5005 Service Fax 603 539 8484 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...ssor Changing the Process Temperature Setpoint Fault Display PYX Controller Parameter Values WinChill Communications PXZ Controller Status Lights EMO Operation Operating Range Start up Shutdown Preventive Maintenance PLC Tables Trouble Shooting Guide Warranty Refrigeration Diagram Coolant Flow Diagram Electrical Schematic Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 4: ... for working with customers to satisfy their unique thermal solution needs and for delivering high quality innovative products and exceptional service Affinity products are high precision specialty temperature controlled equipment The following product manual is designed to help you realize the full value of your purchase We highly recommend that you read this manual in its entirety The manual wil...

Page 5: ...ydall chillers and condensing units are not CE marked to the PED Most Lydall chillers fall into the Category I or the Sound Engineering Practice categories as defined by the PED and since chillers fall under the Low Voltage Directive 2006 95 EC they are excluded from the scope of the PED per Article 1 paragraph 3 6 of the PED Some chillers and condensing units using hermetic compressors of 7 5 HP ...

Page 6: ...nstallation refer to the Warning Oxygen Depletion Risk for more details 6 The cabinet of the chiller is designed to vent air Maintain free space for flow of air on the condenser side of the chiller The two sides or the top must have an equal amount of free space 7 Regularly check the air filter located in front of the compressor Remove the filter clean as needed and reinstall or replace When air f...

Page 7: ... trucks if transporting over land 14 The chiller should be thoroughly drained and the coolant lines should be dry before shipping or storing 15 Modifying the chiller without express written consent from Lydall will void the warranty 16 Tools required to perform inspection and maintenance on this unit are screwdriver multimeter including AC voltmeter safety glasses gloves 17 Training requirement Al...

Page 8: ...ff the unit and disconnect electrical power before servicing or moving Properly ground the unit 3 The servicing of the refrigeration system or components should be performed only by properly certified refrigeration technicians 4 Coolant lines filters and other components which connect to the unit must be capable of withstanding the maximum pressure that the pump in the chiller can deliver at the m...

Page 9: ...w it might affect performance WARNING Oxygen Depletion Risk In the event of a refrigerant leak refrigerant gas may displace oxygen that could result in suffocation and death Never place the chiller in a room that is smaller than the minimum room volume requirement as defined below If the room is ventilated the air distribution system must be analyzed to determine the worst case distribution of lea...

Page 10: ...ge phase and frequency of the power source must also match the requirements specified on the serial tag Note Affinity models that can operate at either 200 220 Volts 50 Hertz or 208 230 Volts 60 Hertz have been set at the factory for 200 220 volt operation If the operating voltage will be greater than 220 volts a qualified electrician should remove the red wire from the contactor and replace it wi...

Page 11: ... tighten the insert and do not use a sealant that will lock the male threads to the female threads a Connect the coolant line coming back from the application to the RETURN fitting b Connect the coolant line going to the application to the SUPPLY fitting RETURN SUPPLY 6 This chiller is equipped with a Phase Reverse Relay The chiller will not start if the phase sequence is incorrect If the chiller ...

Page 12: ...he reservoir Elevate the coolant a few feet above the chiller connect to the SUPPLY fitting and let gravity force the air out into the reservoir Remember to have a container handy to catch any overflow from the RETURN fitting c Reconnect the coolant lines and repeat step 7 Stop filling when the reservoir is full to within a few inches of the top Do not allow the reservoir to overflow A stainless s...

Page 13: ...erature signal from the RTD Resistance Temperature Detector located in the process cooling line leaving the evaporator This temperature value is displayed in the PV Process Value readout on the controller The SV Setpoint Value readout has two distinct functions To establish the basic program of the microprocessor To set the control temperature of the fluid out of the evaporator Changing the Proces...

Page 14: ... is visible on the display press SEL to lock in the value Return to the PV SV displays will be automatic after a minute or by pressing and holding the SEL key for a few seconds Fault Display If UUUU appears on the PV display one of the following has occurred RTD burnout RTD disconnected Input is more than 5 of the full range above the high limit Sv h see below in program listing If LLLL appears on...

Page 15: ... h 80 0 EC 176 EF Setpoint Variable high limit Sv L 40 0 EC or F Setpoint Variable low limit CTrL FUZY Control type dT 0 5 Not supported always 0 5 rEv1 rEv Control output 1 action reverse for modulating HGV Mv h 100 0 Manipulated variable control output high limit in percent Mv L 0 0 Manipulated variable control output low limit in percent bUrn 1 Output value when input is abnormal set to 3 when ...

Page 16: ...t be changed The following values are provided for information purposes only Figure 2 To check the program 1 Press and hold the SEL key until the P n1 menu appears 3 5 secs 2 Toggle through the P n1 menu until dSP1 appears 3 Program the following values dSP1 65 Parameter masking used to hide the display of unused parameters dSP2 255 dSP3 251 dSP4 255 dSP5 3 dSP6 186 dSP7 127 Artisan Technology Gro...

Page 17: ...o the right of the decimal point P F F C 5 Push and hold the Sel key for 3 5 seconds until P appears Program as follows P 0 0 i 0 d 0 0 AL 32 0 Heater is off below this temp AH 302 150 Heater is off above this temp HYS 0 0 6 Push and hold the SEL key for 3 5 seconds Toggle to dSP1 Set the following dSP1 207 dSP5 135 7 Press the PV SV key until SV shows Set SV to 320EF or 160EC 8 Push and hold the ...

Page 18: ...ult light indicates unit shutdown LEVEL Amber Located on the lower left side of the controller Flashing when a high level warning condition exists in the reservoir Remove excess fluid Solid when a low level alarm condition exists More fluid should be added immediately Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 19: ...PUMP OVERLOAD FAULT Red Located on the lower right side of the controller 2 flash sequence Activated when the pump amperage exceeds the overload setting PUMP LOW FLOW FAULT Red Located on the lower right side of the controller Single flash Activated when the pump flow falls below setpoint to warn the operator of an impending low flow condition PHASE REVERSAL FAULT Red Located on the lower right si...

Page 20: ...he unit ensure that the EMO is not depressed then momentarily press the red POWER ON button located on the control panel below the EMO The customer s EMO when connected to pins 1 and 2 of the 4 pin Amp connector will provide the same functionality The customer can use pins 3 and 4 of the 4 pin Amp connector to allow the unit s EMO to turn off other equipment when properly connected Artisan Technol...

Page 21: ... warning or alarm lights should be lit 9 Jog the pump by placing the SET OFF ON switch in the ON position for 2 3 seconds This step will need to be repeated seven or eight times If there is difficulty priming the pump call Lydall service at 603 539 5005 for assistance 10 Once the pump is primed the pressure relief cap on the reservoir must be tightened and the sanitary reservoir cap secured 11 Tur...

Page 22: ...lure to clean a clogged strainer can restrict flow causing the FAULT light to illuminate Turn the chiller off for a few seconds after correcting the condition to reset the alarm All warning alarm conditions should be addressed immediately The air filter in front of the condenser should be checked and cleaned regularly Frequency will depend on the cleanliness of the area Decommissioning Decontamina...

Page 23: ...Reservoir Level Switch Alarm Normal 9 Pressure Switch High Pressure Warning Alarm Normal 10 Spare Input N A N A N A 11 Temperature Alarm Alarm 1 Alarm No Alarm 12 Temperature Alarm Heater Temperature Alarm Normal 13 Level Switch Low Level Shutdown Alarm Normal 14 Spare Input N A N A N A 15 Relay Contact Compressor Current Sensor No Compressor Current Normal 16 Contact Low Voltage Phase Reversal Lo...

Page 24: ...eater Enabled 6 Lamp Reservoir Level Alarm No Alarm Flash High Level Alarm Solid Low Level Alarm 7 Lamp Combined Fault No Alarm 1 Flash Low Flow Fault 2 Flash Pump Overload 3 Flash Compressor Overload Solid Phase Reversal 8 Lamp Combined Fault Alarm No Alarm Flash Low Refrigeration Warning Solid Low Suction Pressure Fault 9 Lamp High Discharge Pressure No Alarm Flash Warning Solid Fault 10 Contact...

Page 25: ...ooting guide is limited to difficulties that may be encountered with the unit itself the operator should be alert to the reservoir low level alarm because this could be evidence of serious coolant leakage in the piping to the process tool or within the process tool itself In all cases where action is required under the Possible Remedy column of the trouble shooting guide it should be understood th...

Page 26: ... needed Reset Reset Reset breaker after determining cause of trip Cycle power by closing the main circuit breaker Same as above Repair leak recharge with type and amount of refrigerant specified on serial tag Cycle power by closing the main circuit breaker Does not cool Cooling exceeds capacity of chiller Microprocessor programmed incorrectly Loss of refrigerant Relay or coil failure Thermal expan...

Page 27: ...striction in flow of coolant in the evaporator or freezing in the evaporator if the anti freeze concentration is too low Hot gas valve not functioning properly Check refrigerant flow in sight glass Note Bubbles in sight glass indicate refrigerant is too low Call Lydall PUMP Flashes in response to a signal from the flow switch in the pump discharge line that indicates low less than gallon per minut...

Page 28: ...t caused by accident customer shipping storage misuse customer modification fire flood Acts of God or resulting from failure to properly install operate or maintain the product in accordance with the printed instructions provided in the User Manual As noted in the User Manual any modification of the unit without expressed written consent from Lydall will void the warranty In no event shall Lydall ...

Page 29: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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