LumaSense technologies INNOVA 1316A-1 Instruction Manual Download Page 69

Page: 69 / 98

Chapter 4

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BE6020-14

1316A-1 Multi Gas Monitor

LumaSense Technologies A/S

Instruction Manual

Page 69 of 98

Figure 4.13 The Status window displaying that a new NO sensor is required

Summary of Contents for INNOVA 1316A-1

Page 1: ...BE6020 14 Instruction Manual INNOVA 1316A 1 Multi Gas Monitor BZ6012 1316A 1 PC Software...

Page 2: ...ting Started 17 2 1 Installing the Monitor 18 2 1 1 Operating Environment 18 2 1 2 The Gas Sample Line 18 2 1 3 Mains Supply 19 2 1 4 Checking and Changing the Fuses 19 2 2 The BZ 6012 Software 19 2 2...

Page 3: ...ibration 54 4 1 2 Field Calibration 54 4 2 Zero Calibration and O2 Span Calibration 54 4 2 1 Zero Calibration Procedure 57 4 2 2 Error and Warnings Related to a Zero Calibration 61 4 3 Span Calibratio...

Page 4: ...________________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual...

Page 5: ...l The instrument itself is placed in a well ventilated area outside the potentially hazardous zone and That a sufficiently long tube is connected to the Gas Outlet on the back panel so that the sample...

Page 6: ...for a monitoring system comprising a 1316A 1 Multi Gas Monitor and its associated PC software package BZ 6012 The software for 1316A 1 is available in a Windows XP and Vista version as BZ6012 for 131...

Page 7: ...____________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Pag...

Page 8: ...omplete with PC software that allows you to configure and calibrate the monitor prior to measuring display the measurement data numerically and or graphically while measurements are being made The sto...

Page 9: ...and processing electronics necessary to do highly accurate measurement of gas concentrations The UA1372 are connected to the NDIR module for data transfer to the Controlling PC Software Measurement s...

Page 10: ...eries of measurements for later recall any other PC software that can interpret a space delimited file for example certain spreadsheet programs Note though that the save to disk process is not a dump...

Page 11: ...molecules in the sample The absorption of infrared light increases with the number of gas molecules in the light path As the concentration of infrared absorbing gas increases the transmission of infr...

Page 12: ...nologies A S Instruction Manual Page 12 of 98 Figure 1 2 Simple NDIR Gas Monitor 1 4 2 The Infrared Transmission Spectra The concentration of a subject gas in the sample is computed as a function of t...

Page 13: ...he infrared source to pass through the sample gas Infrared transparent sapphire windows are provided at each end of the cell A microprocessor controlled transducer and thermistor provide measurement c...

Page 14: ...is produced by the reference detector which provides an output that varies with light intensity and is not affected by the sample gas The HC detector includes a thermistor The detector block temperatu...

Page 15: ...ge is set when the Sample Cell Temperature is not within its allowed range NO Sensor Temperature A thermistor located in each NO sensor assembly monitors NO sensor temperature It is used as follows Se...

Page 16: ...O2 and NO sensors through this manifold The O2 sensor provides a linear output of approximately 9 to 13 milli volts that is proportional to the Oxygen concentration in the sample The NO sensor provid...

Page 17: ...___________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page...

Page 18: ...sample point and the monitor should be kept as short as possible to assist response times If you are unsure about the type of sample line for your application contact your LumaSense representative fo...

Page 19: ...power cable is connected to a socket on the rear panel The on off switch is located immediately above this socket 2 1 4 Checking and Changing the Fuses On delivery ensure that the correct fuses are u...

Page 20: ...ware can be installed and started the PC must fulfil the necessary requirements see section 2 2 1 It is recommended that the person who installs the BZ6012 application is familiar with installing prog...

Page 21: ...BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 21 of 98 6 In the next window it s possible to change the directory on the hard disk where the BZ6012 program wil...

Page 22: ...______________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 22 of 98 8 During installation the following windo...

Page 23: ..._____________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 23 of 98 a It is now possible to start the BZ6012 A...

Page 24: ...the USB driver for the 1316A 1A 1 USB interface must be installed 1 Insert the USB driver for Multi Gas Monitor INNOVA 1316A 1 CD ROM disk into the CD ROM drive and wait for the auto start of the USB...

Page 25: ..._________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 25 of 98 4 In the Choose Destination Location window se...

Page 26: ...________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 26 of 98 6 Wait for the Setup Status window to finish 7 In the InstallShield Wiz...

Page 27: ..._______________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 27 of 98 8 In the following pop up window select Install to install the USB driver for 13...

Page 28: ...nitor can be connected to the PC either using the RS 232 connector or the USB connector on the monitor s rear panel The monitor has a standard RS 232 9 pin male female socket on its rear panel This is...

Page 29: ...which COM port you have used you will require this information to set up the communication parameters You may choose to use the ports COM1 to COM4 If you are unsure refer to information about your com...

Page 30: ...made section 2 3 you can start the software Please make sure that the 1316A 1 monitor is connected and powered up before starting the BZ6012 software or else the BZ6012 software will not be able to d...

Page 31: ...oftware Feel free to try the various movement commands as you read through this text Note If an incorrect COM port is set not every screen will be available to you 2 6 1 Screen Layout Nearly every scr...

Page 32: ...Screen The BZ 6012 is menu driven software You move around the screen to highlight the parameter or option fields you want to work with The Tab key will move the cursor to the next field Shift Tab wi...

Page 33: ...al Page 33 of 98 2 The system should now be ready for use 2 8 Starting a Measurement Press the Soft Key START A measurement task is started and with the Gas Conc ticked in the Settings Field on the Ma...

Page 34: ...___________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 34 of 9...

Page 35: ...installed correctly and you are familiar with using the software For instructions on installation and using the software see Chapter 2 Note the calibration procedure is covered in Chapter 4 3 2 Softw...

Page 36: ...asurement results Averaging None HC mode Gives the possibility to select the reference for measurement of Hydro Carbons It is possible to have the data presented as either Hexane or Propane Averaging...

Page 37: ...or LumaSense Technologies A S Instruction Manual Page 37 of 98 Figure 3 2 BZ6012 Main Window showing measurement results using averaging over 4 samples Mean values are in the upper part and real time...

Page 38: ...values To change the settings select none mean or mean STDEV and the number of samples to use during averaging Press OK and then START the window is now updated according to the new settings Zero It i...

Page 39: ..._______ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 39 of 98 Please also see the section Zero Soft Key Figure 3 4 The Status screen File Log Selecting File L...

Page 40: ...Off the data log use the setting on the Main Window workspace When you stop a measurement the current data file can be closed To close a log file pull down the file menu and select Close File Should y...

Page 41: ...Decimal separator 0 00 Start Soft Key On pressing the Start Soft Key data is collected by the BZ6012 Application Software to be displayed on the screen Start can also be activated by pulling down the...

Page 42: ...nsor are span calibrated with room air Gas concentration data is only valid after a successful zero calibration Zero request interval timeout 90 seconds after POR power on reset followed by a 3 minute...

Page 43: ...ty to have a text comment stored in the log file on the PC s Hard disk Figure 3 7 The BZ 6012 Main menu screen showing Time Relative time and Gas Concentrations for a 1316A 1 attached to COM port 3 3...

Page 44: ...for gases reported in ppm Channels Field The Channels field in the bottom part of the Graphics1 screen is used to Select the gases for which the measurement data is to be presented in the graphical s...

Page 45: ...ll running Graphics2 In the Graphics2 mode the x axis is a time axis The y axis is divided to present an individual axis for each gas See figure 3 9 Figure 3 9 The BZ 6012 Graphics screen showing Conc...

Page 46: ...ent 1316A 1 to display the measurement result Start Stop Freeze Clear Soft Keys START and STOP Soft Keys is used to start and stop a measurement task respectively CLEAR Soft Key is used to refresh the...

Page 47: ...l parts for example the flow rate If anything abnormal is detected with any of the parameters tested for the error will be reported in the status screen see figure 3 10 The status screen in figure 3 1...

Page 48: ...bration Replace the O2 sensor Please refer to section 5 1 8 when installing a new O2 sensor 3 4 4 IR signal lost This fault indicate that the sample Cell is contaminated The sample cell and windows mu...

Page 49: ...emperature range The detector temperature is out of range Measurement accuracy might be affected Verify that the monitor is operating within the specified operating temperature range 3 4 7 Pump Low Fl...

Page 50: ...__________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 50 of 98 3 5 Reset At any time it is possible to perform a reset to re...

Page 51: ...the following Start up and initialization Self test Thermal warm up After a cold start or a Software Reset bench command the warm up time period is 35 seconds maximum After leaving standby mode the ty...

Page 52: ...t should be started before doing any calibration Normally Standby mode is terminated and Start up mode is entered when measurement is being started If the Standby mode was activated by a sample cell o...

Page 53: ...______________________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction...

Page 54: ...individual response curves are stored in the NDIR module flash memory and enable the Multi Gas Monitor 1316A 1 to measure gas concentration accurately 4 1 2 Field Calibration The Multi Gas Monitor IN...

Page 55: ...in ambient air is used for the zero calibration Zero Request The Zero Request see figure 4 1 is set true under the following conditions At POR power on reset When the Multi Gas Monitor is turned ON or...

Page 56: ...ambient temperature Short term sample cell contamination caused by inadequate particle filtering Long term sample cell contamination caused by deposits on the sample cell wall or windows Zero calibra...

Page 57: ...increments 2 Power on The first Zero during a power on cycle takes 5 seconds longer than a subsequent Zero with the same PT value 3 NO Concentration When the Zero O2 Span Calibration command is trans...

Page 58: ...nse Technologies A S Instruction Manual Page 58 of 98 1 Ensure that the monitor has been switched on for at least 30 minutes 2 When the Main Menu screen is displayed select Zero O2 Span from the Bench...

Page 59: ...Zero O2 Span is started controlled by the BZ6012 going through the following steps i The pump is turned OFF and all solenoid valves are deactivated ii After a settling delay the ambient pressure Atm P...

Page 60: ...le gas by pumping room air from the zero inlet on the rear panel through the entire flow system During the zero calibration purge period the O2 sensor s electrical zero offset is calculated and stored...

Page 61: ...c In Progress in figure 4 3 is changed from a red In Progress to a green Not in Progress in the status screen see figure 4 5 Figure 4 5 Status Window showing Zero not required The 30 minute zero reque...

Page 62: ...Technologies A S Instruction Manual Page 62 of 98 Figure 4 6 Status Window displaying Operation Mode Start up 2 The Multi Gas Monitor INNOVA is in Stand By mode 3 A Flow Fault has been detected see f...

Page 63: ...ogies A S Instruction Manual Page 63 of 98 Figure 4 7 The Status Window displaying Zero failed 5 If the reference channel gain cannot be set the following warnings occur see figure 4 7 CO2 Zero Fail C...

Page 64: ...____________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 64 of 98 Figure 4 8 The Status window showing Data Invalid and IR signal los...

Page 65: ..._____________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 65 of 98 Figure 4 9 The Status Window displaying New O2 Sensor Required Notice In t...

Page 66: ...n is not required to maintain accurate gas concentration measurements The Multi Gas Monitor may need to be routinely span calibrated with suitable mixtures of calibration gases Span calibration is rec...

Page 67: ...Hydrocarbon Propane or Hexane Carbon Monoxide and Carbon Dioxide are required to span calibrate the VM0100A If UA1372A is mounted with electrochemical sensors O2 VM200A and NO VM0201A then calibration...

Page 68: ...to let the Multi Gas Monitor INNOVA 1316A 1 warm up for at least 5 minutes For optimum span calibration accuracy let the Multi Gas Monitor INNOVA 1316A 1 warm up for at least 30 minutes While the Mul...

Page 69: ..._________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 69 of 98...

Page 70: ...e 70 of 98 Figure 4 14 The Status window displaying that a new O2 sensor is required Prior to any span calibration perform a Zero O2 span calibration after completion of the warm up time Initially set...

Page 71: ...4 16 Main window displaying measurement started Open the status window and press the Zero button in the Main window in order to perform a Zero calibration The ambient air is taken from the Zero refer...

Page 72: ..._______ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 72 of 98 Figure 4 17 Status...

Page 73: ...nse Technologies A S Instruction Manual Page 73 of 98 Pull Down the Bench Command menu and select the Mode Select bench command see figure 4 19 Figure 4 19 The Bench Command Menu showing Mode Select I...

Page 74: ...0 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 74 of 98 Connect the SPAN gas to the INLET on the rear panel of the Multi Gas Monitor INNOVA 1316A 1 Pull down the Ben...

Page 75: ...e 75 of 98 Tick the gas ses to be Span calibrated and key in concentration value s see figure 4 23 Press the Send button to perform the Span calibration Observe the Process State change to In Progress...

Page 76: ..._______________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 76 of 98 Figure 4 24 Span Calibration window showing Span calibration in progress...

Page 77: ...__________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 77 of 98 After a successful Span calibration the gasses calibrated will show t...

Page 78: ..._________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 78 of 98 If the Span calibration fails the Status window will show the...

Page 79: ...See figure 4 28 Press the Send button to set mode 5 Figure 4 28 Select Mode 5 in the Mode Select window Stop the measurement by pressing the Stop button in the Main window Finally set the group Zero t...

Page 80: ...tle 3 Connect the calibration gas bottle as described in section 4 3 4 4 Open the gas valve and adjust the flow so that a small surplus flow exists in the side stream tube 5 Press the Send button to s...

Page 81: ..._____________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 81 of 98 Figure 4 30 Span Calibration windo...

Page 82: ...gies A S Instruction Manual Page 82 of 98 Before starting a Hydrocarbon calibration verify that the Hydrocarbon selected in the Hydrocarbon Mode Hexane Propane is as for the supplied gas from the gas...

Page 83: ...be performed using multi component gas mixtures In the Span calibration window see figure 4 22 select the gases to be calibrated and key in the appropriate concentrations from the certificate from th...

Page 84: ...bration constants for the HC CO and CO2 channels should not significantly differ from the factory span calibration constants If a newly calculated span calibration constant does differ by greater than...

Page 85: ...e gain Calibration please make sure that the Mode is set back into 5 and that the Zero calibration is set to Auto as described in section 4 3 5 4 3 8 Installing a new NO sensor After installation the...

Page 86: ...ogies A S Instruction Manual Page 86 of 98 Figure 4 36 The New NO sensor window If a new sensor is installed Press SEND Warning never attempt to send the new NO sensor command after a NO span calibrat...

Page 87: ..._____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 87 of 98 Select Reset Span Figure 4...

Page 88: ...______________________________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction...

Page 89: ...least once a year Remove the top cover Remove the DS0790 filter by detaching the luerlok fittings Install a new DS0790 filter Figure 5 1 Picture showing the DS0790 zero inlet dust filter 5 1 2 Changin...

Page 90: ..._____________________________ _____________________________________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 90 of...

Page 91: ...nologies A S Instruction Manual Page 91 of 98 3 Remove the fuses from the holders and check that they have the correct rating T 1 6 A slow blow see figure 5 3 4 If the installed fuses do not have the...

Page 92: ...___________________________________________________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 92 of 98 Figure 5 4 The Pump Control Window By selecting On a...

Page 93: ...____________ BE6020 14 1316A 1 Multi Gas Monitor LumaSense Technologies A S Instruction Manual Page 93 of 98 Figure 5 5 The System ID Window The System ID window displays the Serial Number Model numbe...

Page 94: ...s A S Instruction Manual Page 94 of 98 Select Device Control Figure 5 6 The Device Control Window In the DCM 1 select DC to be Set the remaining DCM DC are set as shown in Figure 5 6 Press the Send bu...

Page 95: ...logies A S Instruction Manual Page 95 of 98 Select Miscellaneous Data Figure 5 7 The Miscellaneous Window In the Miscellaneous window the Ambient Temperature is shown after pressing the Send button Th...

Page 96: ...r LumaSense Technologies A S Instruction Manual Page 96 of 98 5 1 7 Pressure Data Pull down the Bench Command Menu Select Pressure Data Figure 5 8 The Pressure Data Window The Ambient Pressure through...

Page 97: ...pull tab Be careful not to tear it b Carefully pull on the tab and remove the sensor from the 1316A 1 Multi Gas Monitor UA1372 manifold 3 Sensor Installation a Position the new sensor at the sensor m...

Page 98: ...LumaSense Technologies A S Tel 45 44 20 01 00 Energivej 30 Fax 45 44 20 01 01 DK 2750 Ballerup Denmark http www lumasenseinc com 1316A 1...

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