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Summary of Contents for SM160B AR

Page 1: ...MAN019 00 INSTRUCTION AND MAINTENANCE MANUAL MODEL SM160B SM200B AR 208 V 60 Hz OVERTURNABLE SPIRAL MIXER WITH FIXED BOWL...

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Page 3: ...MAN019 00 3 MANUFACTURER AND MACHINE SPECIFICATIONS...

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Page 5: ...FTING AND MOVING THE MACHINE 16 5 INSTALLING THE MACHINE 21 5 1 WARNING 21 5 2 ENVIRONMENTAL CONDITIONS 22 5 3 POSITIONING AND FIXING THE MACHINE IN PLACE 22 6 PREPARING THE MACHINE FOR USE 25 6 1 WAR...

Page 6: ...N AND THE REPLACEMENT OF THESE BELTS 44 9 4 DESCRIPTION OF THE HYDRAULIC UNIT FOR THE SM160B SM200B AR MIXER 49 10 PERSONNEL TRAINING 58 10 1 WARNING 58 10 2 PERSONNEL ASSIGNED TO THE MACHINE 58 11 AD...

Page 7: ...dealt with therein allowing for efficient consultation Caring for the manual The manual must be handled with care in order to prevent it from being damaged It should be filed in a place which will en...

Page 8: ...pment the manufacturer will either supply a new complete manual or only the specific documentation related to the parts to be added or replaced In the latter case of partial documentation instructions...

Page 9: ...fied in chapter 9 Guarantee services Defective pieces still under guarantee must be returned with no transport costs charged to the manufacturer The manufacturer after having verified that the parts a...

Page 10: ...or which the user is responsible The personnel assigned to the operation of the machine must be able to carry out all the tasks necessary for the basic operation of the machine That is they must have...

Page 11: ...safety standards and codes currently in force at all times Under no circumstances must the personnel assigned to the machine operate without the safety guards and safety systems installed It is absolu...

Page 12: ...ble containers and tools which come into contact with foodstuffs sufficient access to the machine for all cleaning and routine maintenance operations 3 2 MATERIALS TO BE USED The purpose of the machin...

Page 13: ...13 14 3 3 INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE The following conditions constitute improper use of the machine and are forbidden Loading quantities which exceed the specified maximum quan...

Page 14: ...sconosciuto The machine is held in place by bolts fitted through the mixer feet pos B Errore L argomento parametro sconosciuto In the case when the machine is supplied with 4 standard chromium plated...

Page 15: ...15 Figure 4 Errore L argomento parametro sconosciuto Figure 4 Errore L argomento parametro sconosciuto The information concerning the gross weight appears on the outside of the packaging B D A D B D...

Page 16: ...positioned as indicated in Errore L argomento parametro sconosciuto bearing in mind that the machine tends to lean forward For additional information on the procedure for lifting the unpacked machine...

Page 17: ...MAN019 00 17 Figure 4 Errore L argomento parametro sconosciuto Figure 4 Errore L argomento parametro sconosciuto Fork Position...

Page 18: ...pectively Using an overhead crane The machine can be lifted from the pallet and placed in the chosen position using an overhead crane by positioning a suitable belt around the mixer column as indicate...

Page 19: ...positioning a suitable belt around the mixer column as indicated in Errore L argomento parametro sconosciuto As in the previous case also in this case the machine tends to lean forward in an inclined...

Page 20: ...MAN019 00 20 Figure 4 Errore L argomento parametro sconosciuto...

Page 21: ...to lower the mixer using appropriate means and observing all the safety standards and codes in force onto small manual trolleys as indicated in Errore L argomento parametro sconosciuto Once the machi...

Page 22: ...ion which allows for easy loading of the ingredients and removal of the dough Provide sufficient space around the machine to allow both the maintenance and cleaning operations to be carried out refer...

Page 23: ...e initial phase of amalgamation of the ingredients 5 3 POSITIONING AND FIXING THE MACHINE IN PLACE Once the machine has been placed in the chosen position it must be fixed in place by adjusting the 4...

Page 24: ...chine to the floor using M20 expansion plugs in the prepared positions B Errore L argomento parametro sconosciuto once again this is required in order to prevent any possible movement of the machine s...

Page 25: ...igure 5 Errore L argomento parametro sconosciuto Rotate the column 1 in the direction indicated by the arrow then fasten the column in position using the special bolts which have been supplied with th...

Page 26: ...MAN019 00 26 When the arrows in position 3 are correctly aligned the machine will discharge at the required height...

Page 27: ...y check the type of ingredients which make up the dough to be kneaded and their quantities the quantities of ingredients must not exceed the maximum quantities allowed for the specific machine being u...

Page 28: ...op The mobile protective cover A is opened automatically by pressing in the up arrow push button B also used to raise and tip the mixer If the mobile protective cover A is opened while the machine is...

Page 29: ...mits the mobile protective bowl cover to be opened manually In this case the safety of the operator while the machine is functioning is still ensured by the cam C Errore L argomento parametro sconosci...

Page 30: ...guarantee Then connect the power cable pos A Errore L argomento parametro sconosciuto to the appropriate socket The cable installed is of size AWG 6 and according to NFPA79 Table 11 has a maximum curr...

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Page 32: ...he local safety standards and codes in force Body of the machine It must only be cleaned using a sponge which has been soaked in water and sufficiently wrung out Bowl To remove the dough residue which...

Page 33: ...le position that it has been correctly connected to the electric socket that the parts are clean 7 3 DESCRIPTION OF THE WORK PROCESS Loading the ingredients to be kneaded With the machine turned on th...

Page 34: ...ing the manual cycle it is possible to start and stop the machine manually by pressing the corresponding buttons on the control panel refer to section 7 4 To use the automatic cycle it is first necess...

Page 35: ...after the mobile protective cover has been completely opened to automatically lift the mixer off the ground raise it to the discharge position and tip it over use the jog bowl button and bowl rotation...

Page 36: ...achine are located on the control panel mounted on the end of a swivel arm The specific function of each button and selector is clearly indicated by graphic symbols located on or next to these control...

Page 37: ...MAN019 00 37 Description of push button control panel...

Page 38: ...ection is selected using the bowl rotation selector Figure 7 Errore L argomento parametro sconosciuto SPEED START BUTTON Starts mixing the ingredients The bowl rotation direction is selected using the...

Page 39: ...MAN019 00 39 Errore L argomento parametro sconosciuto it raises the mixer to the discharge position to allow the dough to be emptied out...

Page 40: ...CHARGE LUMINOUS GREEN BUTTON Selects the discharge position for the dough emptying process It is enabled only when the machine is on the ground and only lights up when it has been pressed in order to...

Page 41: ...ess of mixing the ingredients Before changing the bowl rotation direction wait 1 second with the selector in the central position 0 in order to stop the rotation Press the emergency stop push button E...

Page 42: ...42 Before a new kneading cycle can be started it is necessary to first lower the mixer to the ground and close the mobile bowl cover by pressing in the DOWN arrow button Errore L argomento parametro s...

Page 43: ...er and raise the mixer to the required discharge position by first selecting the discharge side Errore L argomento parametro sconosciuto Errore L argomento parametro sconosciuto and then pressing in t...

Page 44: ...Errore L argomento parametro sconosciuto allows only the bowl to be rotated and is enabled even when the protective bowl cover is open However for safety reasons to use it it is necessary to keep the...

Page 45: ...button To restart the machine it is necessary to first remove the emergency condition by rotating the same push button clockwise until it is released and then to press the button corresponding to the...

Page 46: ...SYSTEMS When one of the safety systems is activated the time taken for the spiral and bowl rotation to stop is not more than 4 seconds this time interval is a result of the inertia An immediate stop...

Page 47: ...ical components both in terms of the single components and the connections guarantee safety 8 3 RISKS TO PERSONS If the machine is used in accordance with the local safety standards and codes in the c...

Page 48: ...he location of the machine there is only one additional requirement Ensure that the floor in the area to be occupied by the machine is level The noise to which the operator may be subject is in the mo...

Page 49: ...MAN019 00 49...

Page 50: ...events the build up of material and flour which in the long term can damage the moving members 9 2 MAINTENANCE The preventive maintenance consists in checking the tension and wear of the belts and sho...

Page 51: ...MAN019 00 51 9 3 INSTRUCTIONS FOR THE ADJUSTMENT OF THE BELT TENSION AND THE REPLACEMENT OF THESE BELTS Figure 9 Errore L argomento parametro sconosciuto T B D T1 C F E A N M L I G H...

Page 52: ...pos D to allow the support pos B to be moved up to it As a result of the above operations the belts are now loosened and it is possible to replace them Before replacing them it is necessary to ensure...

Page 53: ...f the mixer The spiral motor and belt set F can now be seen 2 To increase the tension of the belt set F tighten the nut pos H located on the left hand side of the mixer accordingly If it is noticed th...

Page 54: ...to Figure 9 Errore L argomento parametro sconosciuto To replace the spiral transmission belts pos C Errore L argomento parametro sconosciuto proceed in the following manner 1 Remove the base casing po...

Page 55: ...located at the back of the mixer 3 Loosen the nut pos E located on the right hand side of the mixer As a result of the above operations the belts are now loosened and it is possible to replace them B...

Page 56: ...which is located at the back of the mixer 6 Place the base casing pos A back in the correct position 9 4 DESCRIPTION OF THE HYDRAULIC UNIT FOR THE SM160B SM200B AR MIXER Type AR CORSA 2500 Motor 1 5 k...

Page 57: ...foam forms in the tank The presence of foam in the tank occurs when air enters into the pump and the end of the discharge tube is fully immersed in the oil therefore check the oil level in the tank SC...

Page 58: ...YSPIN AWS 32 CHEVRON EP Hydr Oil 32 DEFROL HLP 25 ESSO NUTO H44 FINA HYDRAN 31 FUCHS RENOLIN MR10 RENOLIN B10 GULF Harmony 43 AW MOBIL DTE 24 MV MLP 730 SHELL TELLUS OEL 927 TEXACO Rando Oil HD A VALV...

Page 59: ...e tank In the latter case ensure that the breathers with oil filters the covers etc are correctly positioned For the maintenance operations to be carried out on the units it is useful to consult the g...

Page 60: ...system h strained or incorrectly aligned connection between the motor shaft and the pump i incorrectly assembled pipes Problem Drop in speed Possible causes a the pump does not deliver as required b o...

Page 61: ...possibly the couplings are worn b bearings have not been precisely mounted on the shaft Problem Drop in speed Possible causes a couplings are worn resulting in significant losses of oil at the drainag...

Page 62: ...in the hydraulic motors are worn b valves and distributors are worn c oil viscosity is too low 4 a oil viscosity is too high b dimensions of oil passages are incorrect c oil passages are partially blo...

Page 63: ...mperature exceeds the safety limit of 50 60 C 16 maximum pressure too high 17 power used inefficiently 18 excessive internal leakage 19 excessive loss of force 20 insufficient oil in tank 21 insuffici...

Page 64: ...allowed c seizure of connecting pins 26 refer to point 4 27 a insufficient accumulator capacity b increased demand from the circuit due to internal leakage EXCESSIVE WEAR that is excessively rapid co...

Page 65: ...ator In addition to all the functions on the control panel the safety guards and the safety systems the operator must also have a good working knowledge of the work cycles the ingredients which can be...

Page 66: ...he safety guards and safety systems installed on the machine Loading the ingredients The machine is able to knead maximum quantities of ingredients as specified in chapter 13 14 and these maximum quan...

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Page 68: ...cial Food Preparing Machines Conforms to UL STD 763 ETL Sanitation Listing Commercial Powered Food Preparation Equipment Conforms to STD NSF 8 C ETL Listing Motor Operated Food Processing Appliances H...

Page 69: ...MAN019 00 69 Figure 12 Errore L argomento parametro sconosciuto...

Page 70: ...l rim height 1140 mm 44 9 in Length Max 2150 mm 84 6 in Width Max 1900 mm 75 in Height Max 3265 mm 128 5 in Weight 1720 kg 3784 lb Motor for spiral tool 7 5 kW 10 hp Motor for bowl 0 75 kW 1 hp Total...

Page 71: ...l rim height 1140 mm 44 9 in Length Max 2150 mm 84 6 in Width Max 1900 mm 75 in Height Max 3265 mm 128 5 in Weight 1755 kg 3861 lb Motor for spiral tool 7 5 kW 10 hp Motor for bowl 0 75 kW 1 hp Total...

Page 72: ...MAN019 00 72 Legend 160 AR 200 AR A mm 850 mm 910 B mm 1 900 mm 1 900 C mm 1 140 mm 1 140 D mm 2 150 mm 2 150 E mm 3 265 mm 3 265 F mm 3 340 mm 3 340 G mm 2 020 mm 1 990 H mm 1 110 mm 1 110...

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Page 74: ...r wiring diagram for discharge on one side only 7th Drawing control wiring diagram 1 for discharge on one side only 8th Drawing control wiring diagram 2 for discharge on one side only Instructions for...

Page 75: ...MAN019 00 75 1st TABLE Exploded view of head group code 290551...

Page 76: ...Cup 1 135 002 10 Spiral tool 1 220 004 11 Special screw 3 266 000 12 Screw cap 3 128 000 13 Toothed V type belt SPZ 1237 7 C00138 14 V type belt SPA 1600 7 C00866 15 Spiral motor sliding plate 1 231...

Page 77: ...MAN019 00 77 2nd TABLE exploded view of base group code 290552...

Page 78: ...sher 15 60x8 1 211 000 17 Bowl motor sliding plate 1 231 000 18 Motor 1 19 Pulley 1 183 008 20 Toothed V type belt SPZ 1750 2 C00158 21 Toothed V type belt SPZ 1637 160 AR 7 C00155 21 Toothed V type b...

Page 79: ...MAN019 00 79 3rd TABLE exploded view A of machine structure code 290553...

Page 80: ...39 15 Cam 2 131 001 16 Safety microswitch 3 17 Lap joint 1 252 013 18 Cogged wheel 1 157 003 19 Support bracket 1 234 010 20 Idler 1 C00805 21 Hexagonal pin 2 186 029 22 Self lubricating bush 10 12x12...

Page 81: ...100 044 44 Support with bearing 1 C00795 45 Joint 1 C00817 46 Disk 1 142 006 47 Disk for cogged wheel 1 142 007 48 Cogged wheel 1 157 002 49 Pin for mobile bowl cover 1 186 079 50 Sliding plate 1 188...

Page 82: ...hub 1 133 000 74 Hexagonal pin 4 186 021 75 Thrust roller support 2 216 020 76 Pin 2 186 021 77 Bearing 6204 2RS 4 C00901 78 Thrust roller 2 200 007 79 Control panel 1 239 044 80 Control panel box 1 1...

Page 83: ...MAN019 00 83 4th TABLE exploded view B of machine structure code 290554 24 23 25 26...

Page 84: ...Cylinder support 2 C00722 10 Hydraulic cylinder high low 1 C00853 C00904 11 Base plate 1 159 056 12 Machine resting foot 4 C00827 13 Body 1 285 043 14 Side base casing 2 208 050 15 Head cover 1 125 03...

Page 85: ...MAN019 00 85 5th TABLE hydraulic wiring diagram...

Page 86: ...MAN019 00 86 Drawing 6 Power wiring diagram for discharge on one side only...

Page 87: ...MAN019 00 87 Drawing 7 Control wiring diagram 1 for discharge on one side only...

Page 88: ...MAN019 00 88 Drawing 8 Control wiring diagram 2 for discharge on one side only...

Page 89: ...tactor TELEMEC LC1 D0901B7 1 E00024 KM8 Contactor TELEMEC LC1 D0901B7 1 E00024 QF1 Magnetothermal device TELEMEC GV3 M63 1 E00022 TELEMEC GV1 A01 1 E00019 QF2 Magnetothermal device TELEMEC GV2 M10 1 E...

Page 90: ...cent button TELEMECANIQUE ZA2BA335 ZA2BZ101 ZB2BE101 2 ZB2BE102 1 E00552 SB6 Descent button TELEMECANIQUE ZA2BA335 ZA2BZ101 ZB2BE101 2 ZB2BE102 1 E00552 Protective push button cover TELEMECANIQUE ZBP0...

Page 91: ...MAN019 00 91 16 WARNING AND SAFETY LABELS LABEL LABEL DESCRIPTION WARNING Disconnect power before servicing DANGER Live WARNING Machine voltage...

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