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Lubing TwinClean Line, Assembly Instructions Manual

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Lubing TwinClean Line Assembly Instructions Manual Download Page 14

Drinking systems

floor watering system TwinClean Line

Copyright © 2018 Lubing System - All rights reserved

14

5.  Link the plastic rope with the traction cable at the last ceiling pulley.

6.  Unwind the wire, taking care to avoid kinks.

3.4.4 Pressure regulating units

The floor watering system only can be operated with using a pressure regulator. The pressure regulator reduces the 

water pressure to the correct operating pressure at the drinking line (please refer to the height chart on page 23).

3.4.4.1 Pressure regulator

The pressure regulator item 3237-00 is supplied pre assembled.

Assembly

Please observe the enclosed assembly and operating Instructions for the pressure regulator. The breather tube at 

the 900 mm long breather unit has to be secured contrary to bow away from the side.

CAUTION!

The first plastic rope for the pressure regulator or the ball tank is not secured on the traction cable in front 

of the first ceiling pulley. This plastic rope is guided across the first ceiling pulley to another ceiling pulley 

at the height of the second ceiling pulley, where it is deflected and linked to the traction cable in front of 

the second ceiling pulley.

ATTENTION

Plastic ropes may not scrub at the traction cable!

Traction cable

Ceiling hook

Ceiling pulley

Cable clamp

Plastic rope

NOTE

In order to avoid damages of the form seal, the following is to be considered before putting the coupling 

of the circulation unit into the pressure regulator: 

Coat the form seal(s) in the transition piece with 

lubricant 

(vaseline, acidless fat, detergent, etc.)!

of traction.

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Summary of Contents for TwinClean Line

Page 1: ...gsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsyst...

Page 2: ...ingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com ...

Page 3: ...r your LUBING dealer Current status online at www lubingsystem com 2018 Lubing System srl All rights reserved Reprints incl excerpts thereof only with authorisation of the company lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com...

Page 4: ...ines 19 4 2 Before hutching 19 4 2 1 Cleaning 19 4 2 1 1 Cleaning the nipple drinking system of dirt and lime accumulation 19 4 2 1 2 General cleaning of the drinking systems via medicator 20 4 2 1 3 Cleaning the nipple drinking system of algaes and accumulations of medicaments 20 4 2 2 Cleaning of the dosers if available 22 4 2 3 Cleaning of the water filter 22 4 3 Vaccinating via drinking water ...

Page 5: ...lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubin...

Page 6: ...ection and maintenance LUBING nipple watering systems may only be operated maintained and inspected by personnel who are familiar with these measures and the potential dangers associated with the system 2 GENERAL INFORMATION 2 1 Warnings and symbols You will come across the following symbols while reading this manual 1 Poultry broiler with or without cups breeder rearing breeder pullets layer duck...

Page 7: ... non designated use of the watering system improper fitting commissioning operation and service of the machine operation of the machine despite defective safety equipment or safety and protective equipment which has been fitted incorrectly or is non functional non observance of the information in the operating instructions as regards transport storage fitting commissioning operation service and eq...

Page 8: ...arts for the nipple drinking system you will find in the Spare parts list for floor watering systems File 0903 This contains the exact name of the respective part and its item number which we require in the event of spare parts being ordered In order to procure electrical components we require information on the power supply e g 230 400 V 3 Ph 50 Hz A current version is appended to these assembly ...

Page 9: ... diameter The flange connections 2 permit easy exchange of individual components The connections to the main water supply are provide d by the internal screw threads of the ball valves inlet and outlet 3 When using a medicator please refer to the enclosed instructions 3 4 1 4 2 4 3 DANGER Protect from frost Frost can destroy the components DANGER Warning of electrical hazard For versions with sole...

Page 10: ...ase refer to section 3 4 2 4 Glued Connections The pipe system is secured to the wall or ceiling using ceiling clips item no 4349 for the 25 mm pipe and item no 4329 for the pipe Mark the pipe layout and screw down the holders item no 4329 4349 Then press the pipes into the holders Check the entire pipe system for leaks prior to commissioning LUBING recommends using the water connection kit for co...

Page 11: ...until the limit stop and hold tight for a few seconds until the glue has set Immediately following joining remove superfluous glue with the woven felt as otherwise the pipe will be etched too strongly Owing to the fast setting features of the adhesive the join parts must be pushed together within 4 minutes of applying the glue The open period for Tangit depends on the ambient temperature and or fi...

Page 12: ...ld be at least 3 4 in diameter The individual supply line from the ceiling to the Ball Tanks or Pressure Regulators is laid as a 1 2 pressure hose see 3 4 2 3 Water connecting kit if using a proportioning unit we recommend the LUBING Mixer Please assemble as follows 1 measure the width of the barn specify the position of the drinking line and sketch it on the front and back walls of the building T...

Page 13: ... length ceiling height 20 cm distance between the first two ceiling pulleys Guide the plastic rope through the ceiling pulleys and secure to the traction cable using cable clamps 10 cm in front of each pulley in the direction CAUTION In order to prevent the traction rope from twisting it must be unwound Kinks and knots can arise when unwinding the traction rope CAUTION The wall must be load bearin...

Page 14: ...is plastic rope is guided across the first ceiling pulley to another ceiling pulley at the height of the second ceiling pulley where it is deflected and linked to the traction cable in front of the second ceiling pulley ATTENTION Plastic ropes may not scrub at the traction cable Traction cable Ceiling hook Ceiling pulley Cable clamp Plastic rope NOTE In order to avoid damages of the form seal the ...

Page 15: ...the maximum voltage label at the cover The voltage is also on the type label of the pump which will be accessible by removing the cover Front supply without circulating unit Push front supply 1 with the coupling 2 into the pressure regulator Connect the front supply with 2 screws BZ 5 5x13 a to the pressure regulator The plastic rope will be connected direct to the hanger 3 3 a 1 2 3 a 1 2 1 3 6 a...

Page 16: ... cm of the ground Fasten now the hanger in each case to the end of the element fasten the hanging up line and connect then the clutch to the previous drinking element Push the couplings of the TwinClean profiles all the way to the Stopp Pull the clutch by means of the screws can damage the coupling Tighten all 4 mounting bolt after complete plug together at the clutch Maximum torque 3 5 Nm 1 2 6 a...

Page 17: ...rning the red adjusting wheel 7 Check the entire system for tightness after completing assembly The LUBING floor watering system is operational 4 OPERATING INSTRUCTIONS This Operating Instruction describes the handling of the floor watering system TwinClean Line The general information are based on our current skills and experiences Because of the amplitude of possible factors there can be variati...

Page 18: ... height adjustment is measured at the breather at the pressure regulator The flow rate of the pump can be adjusted with the flow rate controller The adjustment depends of the installed drinking line length and is only made once with start up The balls in the two front breathers indicate the difference of pressure between upper and lower line The drinking line principle is laid out in such a way th...

Page 19: ...ecked Should the product you want to use not be listed please ask the manufacturer for any incompatibility 4 2 1 1 Cleaning the nipple drinking system of dirt and lime accumulation LUBING suggests EVC 12 for the application according to the following manufacturing information This instruction for cleaning the nipple drinking systems are via medicator Should this instruction not be identical to the...

Page 20: ...y single drinking line you should operate as follows Switch on the medicator at 5 Let the cleaning solution operate over night if necessary Increase the pressure in the drinking line until the nipples drip and let the pump of the medicator work for two or three hours Should the nipples not drip let the pump work for approx three hours and activate the pendulum Afterwards the whole system must be f...

Page 21: ... a week you have to give as much MeproAquades via Medicator that a using solution of 0 1 is reached at broilers one time a week up to the 4th week Example breeding of laying hens The water quantity can vary depending on the seasen The inflow has to occur via medicator for that a decreasing of the concentration can take place the next days Don t administer vaccinations in connection with the desife...

Page 22: ...eight If necessary the drinking line has to be adjusted to the height of the animals An adjusting by setting of the litter in the initial phase can be necessary 4 5 While rearing The height adjustment has to be observed A too low adjusted drinking line is easyer to pollute and drinking water can be wasted 4 6 While finishing The height adjustement is ideal when the animals can stand upright and dr...

Page 23: ...oilers without drip cup 21 22 23 24 26 27 28 30 32 34 36 40 42 44 48 50 53 58 60 63 66 70 73 Tacchine Turkeys hens 21 22 23 24 26 27 28 30 32 34 36 40 42 44 48 50 53 58 61 67 72 75 89 95 93 95 95 Tacchini Turkeys These data are guide values after which you have to check and adjust the drinking lines All data in cm The very simple rule The birds have to crane their neck in any stage of growth Lower...

Page 24: ...o the hand switcher shows the current time By pressing down the control or switching segment to the limit stop the power activates at the appropriate time Manual control switch The manual control switch has got two positons 1 Switcher in upper position 0 program pre elected as with the control or switching segment 2 Switcher in lower position I power is always activated MATERIAL ABS POM PVC PP Bre...

Page 25: ...ION Flooding of the cup Contamination of the valve seat in the nipple Clean the valve seat and change the nipple if necessary Cup is empty Accumulation at the nipple Clean the nipple Insufficient water absorbtion of the animals The drinking line is adjusted too high Check the height adjustment according to 4 9 Height table Insufficient water pressure at the breather unit The water pressure is too ...

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Page 30: ...m lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lub...

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