Lube1 ATF602 Manual Download Page 34 | Manualshive

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® Copyright, Lube1, 2019, all rights reserved. / Misprints and technical changes reserved / Date: 2019-04

34

ANNEX

Circuit diagram

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Summary of Contents for ATF602

Page 1: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 1 MANUAL ATF602 www lube1 swiss ...

Page 2: ... tip Gear unit with heavy wear dirt 12 PROCEDURE Filter change on the machine 12 CONNECTION scheme machine to automatic transmission 13 Flush before oil change 13 Correct filling level drain oil 16 Correct filling level add oil after gearbox filter change 17 Completion of the oil change 19 Emptying recommendation after each service 19 System settings Calibration 20 MAINTENANCE 23 Safety regulation...

Page 3: ...GE CAUSED BY NON COMPLIANCE WITH THESE INSTRUCTIONS OR THE APPLICABLE SAFETY REGULATIONS CAUTION Follow the instructions to prevent injury or damage TIP Provides more information on how to use the device and tips on how to use it efficiently Appropriate protective clothing must be worn for all work on the system described Type plate Enter all information about the machine in the following fields I...

Page 4: ... Bottle for gear cleaner 09 Handholds 04 Filter 10 Service cover rear 05 Level indicator NEW oil tank NEW 11 Two connection hoses 06 Level indicator USED Oil Tank USED 12 Emptying hose Description of the control panel 01 Manometer filling side 02 Sight glass filling side 03 Sight glass return side 04 Manometer return side 05 Keyboard 06 Display 07 Printer 01 02 03 04 05 06 07 08 09 10 11 12 01 02 ...

Page 5: ...r supply AC220V 50Hz 110V 60Hz Power 200W Length of maintenance hoses 3 000 mm Length of emptying hose 1 000 mm Capacity new and waste oil tank 20 L Measuring range of the scales 40 kg Changeover accuracy 100 ml Capacity detergent bottle 500 ml TFT LCD colour display 105 5 x 67 2 mm 480 x 272 Dots RGB Pressure measuring range 0 150psi 1 10Bar Dimension drawing 1075 mm 635 mm 585 mm ...

Page 6: ... of the machine The machine should only be transported in its original packaging Data Width mm 630 Length mm 700 Hight mm 1230 Storage temperature 25 bis 55 C Unpacking the machine Remove the top cover of the carton and ensure that no damage has been caused during transport Remove the locking bolt to remove the machine from the pallet To lift the machine off the pallet use a suitable lifting devic...

Page 7: ...lated place The machine should be operated on any concreted or similarly hard floor When selecting the place of installation the guidelines and instructions of the accident prevention regulations and the workplace ordinance must be observed in addition to the floor condition The machine may only be used inside enclosed spaces It has no corresponding safety equipment e g IP protection galvanised ve...

Page 8: ...ctive mask and protective clothing To avoid injury keep away from hot elements such as the exhaust pipe and radiator When disconnecting the pipe connection of the oil line system wrap a suitable cloth around the connection to prevent the transmission fluid from splashing out Children should stay away from the unit while it is in operation To prevent damage due to improper operation the operator sh...

Page 9: ...RIBED MATERIAL E G SUITABLE OILS OR CORRECT RINSING AGENT BEFORE ASSEMBLY OR DISASSEMBLY CHECK ALL COMPONENTS THEY MUST NOT SHOW ANY SIGNS OF DAMAGE DURING OPERATION YOU SHOULD ALWAYS PAY ATTENTION TO DANGERS AS SOON AS DANGERS OCCUR SWITCH OFF THE MACHINE IMMEDIATELY AND REMOVE THE MAINS PLUG THEN CONTACT YOUR DEALER OPERATING THE ATF602 AND SERVICING THE AUTOMATIC TRANSMISSION OF THE VEHICLE REQ...

Page 10: ...l with the dirty and used old ATF oil as well as deposits and abrasion particles in the system The ATF602 can flush the gearbox torque converter and radiator and perform a complete oil change within a short time The oil exchange rate is almost 100 WITH THE ATF602 THE OIL LEVEL OF THE AUTOMATIC TRANSMISSION CANNOT BE CHECKED THE VEHICLE MANUFACTURER S INSTRUCTIONS AND INSTRUCTIONS MUST BE OBSERVED ...

Page 11: ... used oil in the sight glass and if it is very dark adjust and increase the change quantity again 9 Start the ATF602 machine the exchange procedure starts now 10 Check the oil level at the correct oil temperature after completion of the change procedure and correct it if necessary via the ADJUST menu Add or remove oil until the level is correct 11 Remove the adapters and restore the original condi...

Page 12: ...il that has been omitted and add the same quantity of fresh oil 0 5 L via the ADJUST menu the 0 5L also ensures that there is never any underfilling When the process is completed the actual oil change can be started The quantity already exchanged via the oil pan needs to be subtracted from the total quantity initially intended for the oil exchange 2nd tip Gear unit with heavy wear dirt For best re...

Page 13: ...RE DURING THE CHANGE Flush before oil change FOR THIS FILL THE RINSING CLEANING AGENT INTO THE GEARBOX USING THE DEVICE OR THE SYRINGE AND THEN GO ON A CLEANING TRIP OF APPROX 15 MIN DURING THIS DRIVE MANUALLY SHIFT ALL GEARS SEVERAL TIMES ALSO REVERSE GEAR THE INSTRUCTIONS OF THE VEHICLE MANUFACTURER AND THOSE OF THE RINSING CLEANING AGENT OF THE MANUFACTURER MUST BE STRICTLY OBSERVED WHEN CHANGI...

Page 14: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 14 SHIFT THE GEARBOX SEVERAL TIMES DURING RINSING ...

Page 15: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 15 ...

Page 16: ... PROCESS THE CAR S ENGINE MUST BE RUNNING THE OPERATOR MUST BE IN THE CAR MAKE ABSOLUTELY SURE THAT IF THE VEHICLE GIVES AN ERROR MESSAGE DURING THIS PROCESS SWITCH OFF THE ENGINE IMMEDIATELY Warning Take care not to underfill the transmission Take out max 0 5 Liter and check Level again SWITCH OFF THE ENGINE IMMEDIATELY AFTER THE OPERATION ...

Page 17: ...IL DRAINED QUANTITY FROM OIL PAN if necessary E G 4 LITRES COULD BE DRAINED 1 LITRE WAS STILL IN THE OIL SUMP 5 LITRES HAVE TO BE ADDED AGAIN AT THE END OF THE TEST IT IS MANDATORY TO CHECK THE OIL LEVEL AND CORRECT IT USING THE DEVICE IF NECESSARY Fill level control is mostly while the engine is running and at the temperature specified by the manufacturer Can be seen in the car manual or in the d...

Page 18: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 18 ...

Page 19: ...reserved Date 2019 04 19 Completion of the oil change Switch off engine Disconnect the device from the adaption remove the adapter and restore the original connection on the gear unit Start engine and check for leaks Go on test drive Emptying recommendation after each service ...

Page 20: ...and technical changes reserved Date 2019 04 20 System settings Calibration Calibration of the weigh for new and used oil tanks Enter and confirm the appropriate weight using the keypad First a weight between 5 and 10 kg then a weight between 11 and 15 kg ...

Page 21: ...ng the container As soon as the 100ml have been drawn in confirm this by pressing the green button and stop the time it took to draw in the 100ml The controller uses this time to calculate the time required for other quantities If you notice during the calibration that extremely little detergent is drawn in fill the detergent container with gear oil and start the calibration again now open the tap...

Page 22: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 22 ...

Page 23: ...ch off pull mains plug out Suitable measures must be taken to prevent the machine from being switched on again Work on the electrical part or on the supply line may only be carried out by qualified personnel or electricians Safety regulations for oil ALWAYS OBSERVE THE LEGAL REQUIREMENTS AND REGULATIONS FOR THE TREATMENT OF WASTE OIL ALWAYS DISPOSE OF WASTE OIL BY A CERTIFIED COMPANY IN THE EVENT ...

Page 24: ...nection is bad VIBRATIONS OR Loud NOISE Pump does not operate properly is not properly fastened the hoses are twisted or are not connected well enough EVERY FUNCTION REQUIRES Excessively LONG TO WORK System Hoses Lines Solenoid Valves Control Units Check for Leakage ALWAYS MAKE SURE TO USE LUBE1 OILS AND ORIGINAL PARTS AND ACCESSORIES Disposal The machine contains some substances that can harm the...

Page 25: ...phs 1 and 2 ElektroG in connection with the Lending Decision of the Federal Environment Agency dated 06 07 2005 for the brand and type of equipment listed below with the following data Company ATH Heinl GmbH Co KG Kauerhofer Straße 2 D 92237 Sulzbach Rosenberg Germany Responsible Frau Anja Antikidis Heinl Frau Corinna Heinl Brand ATH Heinl Categorie 6 Type of machine Electrical and electronic tool...

Page 26: ...g harmonized standards are applied EN 61000 6 2 2005 EN 61000 6 4 2007 EN 60204 1 2006 AMD 1 2009 Hersteller Manufacturer ATH Heinl GmbH Co KG Kauerhofer Straße 2 D 92237 Sulzbach Rosenberg Germany Hiermit wird bestätigt dass die oben bezeichneten Maschinen den genannten EG Richtlinien entsprechen Herewith we confirm that the above named machines are according to the named EC directives ATH Heinl ...

Page 27: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 27 ORDER LIST ...

Page 28: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 28 ...

Page 29: ...pply 1 19 ODR6000 Printer 20 ODM4000 Pressure manometer 21 OSG4000 Sight glass 22 ONT6001 Power supply 2 Standard Adapter Art Nr Description FD A841901 Audi Multiadapter FD A841962 Adapter 12mm BMW Jaguar MB FD A841963 Adapter 10mm BMW Jaguar MB FD A8HBSET Briden und Hülsen Set FD A940874 Adapter 78 Ford F FD A940875 Adapter 79 Ford M FD A941080 Adapter 93 Ford Focus M FD A941081 Adapter 94 Ford F...

Page 30: ...z Adapter Audi A8 FD A841912 Spez Adapter Audi S Tronic FD A841913 Spez Adapter Audi 4G FD A841921 Spez Adapter BMW1 14 1mm FD A841922 Spez Adapter BMW ZF 8HP ab 2012 FD A841923 Spez Adapter BMW ZF 8HP F11 FD A841932 Spez Adapter PSA FD A841941 Spez Adapter VW FD A841951 Spez Adapter DSG VAG FD A841951 S Verlängerung für Spez Adapter FD A841961 Spez Adapter Powershift FD A841971 Spez Adapter TF80 ...

Page 31: ...L1 09020 Lube1 Premium ATF 20L Piece L1 09060 Lube1 Premium ATF 60L Piece L1 09200 Lube1 Premium ATF 200L Piece L1 09101 Lube1 Premium LV ATF 1L 12 P L1 09105 Lube1 Premium LV ATF 5L Piece L1 09120 Lube1 Premium LV ATF 20L Piece L1 09160 Lube1 Premium LV ATF 60L Piece L1 09199 Lube1 Premium LV ATF 200L Piece L1 09320 Lube1 Premium ATF M 9G 20L Piece Lube1 Oils Power Steering Art Nr Description Uni...

Page 32: ... Lube1 Intake Valve Cleaner 6 P L1 07608 Lube1 Power Foam 12 P L1 07609 G Lube1 Cooler Flush Cleaner Can w treath 1xappl 12 P L1 07609 G 1 Lube1 Gun for Cooler Flush with treath Piece L1 07609 K Lube1 Cooler Flush Cleaner Can with cone 1x appl 12 P L1 07701 Lube1 Fuel System Cleaner 250ml 6 P L1 07801 Lube1 Gearbox Cleaner 500ml 12 P Lube1 Accessories Various Art Nr Description Unit Pack L1 05000 ...

Page 33: ... 4oz 12 K LUB 40902 Bio Tech Engine Oil Protectant 946ml 32oz 6 K LUB 40904 Bio Tech Engine Oil Protectant 19l 5gal Piece LUB 50902 ATF Protectant 946ml 32oz 6 K LUB 60902 ATF Protectant 295ml 10oz 12 K LUB 61004 Premium Universal Lubricant 236ml 8oz 12 K LUB 61016 Premium Universal Lubricant 473ml 16oz 6 K LUB 61910 HFM ATF Supplement 295ml 10oz 12 K LUB 63010 Platinum Universal ATF Protectant 29...

Page 34: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 34 ANNEX Circuit diagram ...

Page 35: ...eserved Misprints and technical changes reserved Date 2019 04 35 Electric Plan SEN1 USED Oil weigh SEN2 NEW Oil weigh Jp1 Jp3 control board Jp2 Display V1 3 Solenoid valve 1 3 V4 Pump J1 J2 LED lighting J3 USB J4 keyboard J5 Powersupply ...

Page 36: ...stehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch Lube1 eingewiesen wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the company Lube1 the warranty is limited ...

Page 37: ...ion voltage or lack of necessary maintenance Damage resulting from neglect or non compliance with the instructions given in this manual and or other accompanying instructions Normal wear and tear on parts requiring service to maintain the product in a safe operating condition Any component that has been damaged during transport Other components not explicitly listed but handled as general wearing ...

Page 38: ... Copyright Lube1 2019 all rights reserved Misprints and technical changes reserved Date 2019 04 38 NOTES ...

Page 39: ... 04 39 Lube1 Roten Trading AG Spärsstrasse 2 2562 Port Schweiz Tel 41 32 355 38 26 Fax 41 32 355 38 25 verkauf lube1 swiss www lube1 swiss ATH Heinl GmbH Co KG Kauerhofer Strasse 2 92237 Sulzbach Rosenberg Deutschland Tel 49 9661 87764 00 Fax 49 9661 87764 01 info ath heinl de www ath heinl de ...

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