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LS SV-xxx-iP5A-2, Manual

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LS SV-xxx-iP5A-2 Manual Download Page 33

Chapter 3 - Installation 

 

3-7 

4) For 15~30kW (20~40HP) Built-in DCL Type 

 
  

 

AC Input 

50/60 Hz 

U 

V 

W 

G 

R(L1) 
S(L2) 
T(L3) 

N(-)

 



3 

Motor 

P(+)

 

P  N  B1  B2 

DB Resistor 

DC Reactor 

 

 

5) For 37~90kW (50~125HP) Built-in DCL Type 

 
 

 

AC Input 

50/60 Hz 

U 

V 

W 

G 

R(L1) 
S(L2) 
T(L3) 



3 

Motor 

P2(+)

 

P1(+)

 

P  N  B1  B2 

DB Resistor 

DC Reactor 

N(-)

 

 

Summary of Contents for SV-xxx-iP5A-2

Page 1: ... safety alert symbol Read and follow instructions carefully to avoid a dangerous situation This symbol alerts the user to the presence of dangerous voltage inside the product that might cause bodily harm or electric shock This manual should be placed in a location where it can be accessed by users This manual should be given to the person who actually uses the inverter and is responsible for its m...

Page 2: ...hock could occur Do not use the cable when its insulating tube is damaged Otherwise electric shock could occur Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise electric shock could occur CAUTION Install the inverter on a non flammable surface Do not place flammable materials nearby Otherwise fire could occur Disconnect the input power if the inverter has be...

Page 3: ...rs Take protective measures against ESD Electrostatic Discharge before touching the pcb boards during inspection installation or repair The inverter is designed for use under the following environmental conditions Environment Ambient temp 10 50 14 122 Decrease 2 of rated current for every 1 increase in above 40 Relative humidity 90 Relative Humidity or less non condensing Storage temp 20 65 4 149 ...

Page 4: ... with the run command and or reference signal present a sudden start will occur Check that the run command and or reference signal is turned off in advance of resetting any faults Otherwise an accident could occur Do not modify the inverter Depending on the motor specifications and user ETH overload settings the motor may not be protected by electronic thermal function of inverter The operation of...

Page 5: ... this instruction manual show the inverter without a cover Prior to operating the unit be sure to restore covers and circuit protection according to specifications 9 Protective requirements The accessible connections and parts listed below are of protective class 0 it means that the protection of these circuits relies only upon basic insulation and becomes hazardous in the event of a failure of th...

Page 6: ...4 12 4 4 OPERATION EXAMPLE 4 18 CHAPTER 5 PARAMETER LIST 5 1 5 1 PARAMETER GROUPS 5 1 5 2 PARAMETER LIST 5 2 CHAPTER 6 TROUBLESHOOTING AND MAINTENANCE 6 1 6 1 FAULT DISPLAY 6 1 6 2 TROUBLESHOOTING 6 7 6 3 HOW TO CHECK POWER COMPONENTS 6 8 6 4 MAINTENANCE 6 10 CHAPTER 7 OPTIONS 7 1 CHAPTER 8 RS485 COMMUNICATION 8 1 8 1 INTRODUCTION 8 1 8 2 SPECIFICATION 8 2 8 3 OPERATION 8 3 8 4 COMMUNICATION PROTO...

Page 7: ...Contents vii 9 5 CONSIDERATIONS WHEN USING A THREE PHASE DRIVE WITH SINGLE PHASE INPUT 9 ４ APPENDIX A UL MARKING I APPENDIX B PERIPHERAL DEVICES VII APPENDIX C RELATED PARAMETERS IX EMI RFI POWER LINE FILTERS XI ...

Page 8: ......

Page 9: ...ypad O UL Open Type E UL Enclosed Type 1 L Built in DC Choke 055 5 5kW 900 90kW Series Name Input Voltage iP5A 2 200 230V 4 380 480V UL Open type UL Open type product must be mounted on the panel in a house UL Enclosed type 1 UL Enclosed type1 product can be mounted without the panel in a house 1 1 2 Installation To operate the inverter reliably install the inverter in a proper place with the corr...

Page 10: ...he purpose of starting or stopping the drive It can reduce the life of inverter AC Reactor An AC reactor can be used when the harmonics are to be reduced and power factor is to be improved One must be used when the inverter is installed on a power source with greater than 10 times the KVA rating of the drive AC Drive SV iP5A Installation and wiring To reliably operate the drive install the inverte...

Page 11: ... 2 9 3 4 9 10 8 4 9 10 8 6 13 2 6 13 2 13 28 7 13 5 29 8 20 44 1 20 44 1 2 2 380 480V Class 0 75 30kW 1 40HP Model Number SVxxxiP5A 4 008 015 022 037 055 075 110 150 185 220 300 Capacity kVA 1 2 0 3 2 4 8 6 4 9 6 12 7 19 1 23 9 31 1 35 9 48 6 Output ratings Fan or pump load Motor rating 2 HP 1 2 3 5 7 5 10 15 20 25 30 40 kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 Current A 110 overload 2 5 4 6 8...

Page 12: ...e 27 59 5 27 59 5 29 64 42 92 6 43 94 8 Built in DCL Type 39 86 40 88 2 42 92 6 67 147 4 68 149 9 2 4 380 480V Class 110 450kW 150 600HP Model Number SVxxxiP5A 4 1100 1320 1600 2200 2800 3150 3750 4500 Capacity kVA 1 178 210 259 344 436 488 582 699 Output ratings Fan or pump load Motor rating 2 HP 150 200 250 300 350 400 500 600 kW 110 132 160 220 280 315 375 450 Current A 110 overload 223 264 325...

Page 13: ... Setting Analog 0 12V 12V 12V 4 20mA or 0 20mA Pulse Ext PID Digital Keypad Input Signal Start Signal Forward Reverse Multi Step Up to 18 Speeds can be set including Jog Use Programmable Digital Input Terminal Including Jog Dwell Multi Step Accel Decel Time 0 1 6 000 sec Max 4 types can be set via Multi Function Terminal Accel Decel Pattern Linear U Curve S Curve Selectable Emergency Stop Interrup...

Page 14: ...rip Information Trips Indication when the Protection Function activates Max 5 Faults are saved Last Trip Time ENVIRONMENT Ambient Temperature 10 50 14 104 Use loads less than 80 at 50 Storage Temperature 20 65 14 149 Ambient Humidity Less Than 90 RH Max Non Condensing Altitude Vibration Below 1 000m 3 300ft Below 5 9m sec2 0 6g Application Site Pollution degree 2 No Corrosive Gas Combustible Gas O...

Page 15: ...fication 2 5 2 5 Dimensions 1 SV008 055iP5A 200 400V Class mm inches Model W1 W2 H1 H2 H3 A B D1 Enclosure Type SV008 055iP5A 2 4 150 5 91 130 5 12 284 11 18 269 10 69 7 5 0 29 6 0 23 6 0 23 156 5 6 16 IP20 UL Type 1 ...

Page 16: ...18 269 10 69 7 5 0 29 182 7 16 6 0 23 6 0 23 IP20 UL Type 1 SV150iP5A 2 4 250 9 84 230 9 06 385 15 16 370 14 57 7 5 0 29 201 7 91 9 0 35 9 0 35 IP00 UL Open SV185iP5A 2 4 250 9 84 230 9 06 385 15 16 370 14 57 7 5 0 29 201 7 91 9 0 35 9 0 35 IP00 UL Open SV220iP5A 2 4 304 11 97 284 11 18 460 18 11 445 17 52 7 5 0 29 234 9 21 9 0 35 9 0 35 IP00 UL Open SV300iP5A 2 4 304 11 97 284 11 18 460 18 11 445...

Page 17: ...P5A 2 4 250 9 84 230 9 06 451 1 15 16 370 14 57 7 5 0 29 201 7 91 9 0 35 9 0 35 IP20 UL Type 1 SV220iP5A 2 4 304 11 97 284 11 18 596 1 23 46 445 17 52 7 5 0 29 234 9 21 9 0 35 9 0 35 IP20 UL Type 1 SV300iP5A 2 4 304 11 97 284 11 18 596 1 18 11 445 17 52 7 5 0 29 234 9 21 9 0 35 9 0 35 IP20 UL Type 1 Note Mounting NEMA 1 conduit option to the 15 90Kw 20 125HP Open Type meets NEMA 1 but does not com...

Page 18: ... Model W1 W2 H1 H2 H3 D1 A B Enclosur e Type SV150 185 iP5A 4L Built in DCL 250 9 84 186 7 32 403 5 15 88 392 15 43 6 5 0 25 261 2 10 28 7 0 27 7 0 27 IP00 UL Type 1 SV220 300 iP5A 4L Built in DCL 260 10 23 220 8 66 480 18 89 468 5 18 44 6 5 0 25 268 6 10 57 7 0 27 7 0 27 IP20 UL Type 1 ...

Page 19: ...d 400V Class mm inches Model W1 W2 H1 H2 H3 D1 A B Enclosure Type SV150 185iP5A 4L Built in DCL Type 250 9 84 186 7 32 475 5 18 72 392 15 43 6 5 0 25 261 2 10 28 7 0 27 7 0 27 IP20 UL Type 1 SV220 300iP5A 4L Built in DCL Type 260 10 23 220 8 66 552 21 73 468 5 18 44 6 5 0 25 268 6 10 57 7 0 27 7 0 27 IP20 UL Type 1 ...

Page 20: ...43 265 6 10 46 10 0 39 9 0 35 IP00 UL Open SV550iP5A 4 300 11 81 190 7 48 534 21 02 515 20 28 11 0 43 292 6 11 52 10 0 39 9 0 35 IP00 UL Open SV370 450 iP5A 4L Built in DCL 300 11 81 190 7 48 684 26 92 665 26 18 11 0 43 265 6 10 46 10 0 39 9 0 35 IP00 UL Open SV550 iP5A 4L Built in DCL 300 11 81 190 7 48 684 26 92 665 26 18 11 0 43 292 6 11 52 10 0 39 9 0 35 IP00 UL Open ...

Page 21: ...1 190 7 48 642 25 28 515 20 28 11 0 43 292 6 11 52 10 0 39 9 0 35 IP20 UL Type 1 SV370 450 iP5A 4L Built in DCL 300 11 81 190 7 48 792 31 18 665 26 18 11 0 43 265 6 10 46 10 0 39 9 0 35 IP20 UL Type 1 SV550iP5A 4L Built in DCL 300 11 81 190 7 48 792 31 18 665 26 18 11 0 43 292 6 11 52 10 0 39 9 0 35 IP20 UL Type 1 Note Mounting NEMA 1 conduit option to the 15 90Kw 20 125HP Open Type meets NEMA 1 b...

Page 22: ...odel W1 W2 H1 H2 H3 D1 A B Enclosure Type SV750 900iP5A 4 370 14 57 220 8 66 610 24 02 586 5 23 09 15 5 0 61 337 6 13 29 10 0 39 9 0 35 IP00 UL Open SV750 900iP5A 4L Built in DCL 370 14 57 220 8 66 760 29 92 736 6 28 99 15 5 0 61 337 6 13 29 10 0 39 9 0 35 IP00 UL Open ...

Page 23: ...57 220 8 66 767 5 30 22 586 5 23 09 15 5 0 61 337 6 13 29 10 0 39 9 0 35 IP20 UL Type 1 SV750 900iP5A 4L Built in DCL 370 14 57 220 8 66 917 5 36 12 736 5 28 99 15 5 0 61 337 6 13 29 10 0 39 9 0 35 IP20 UL Type 1 Note Mounting NEMA 1 conduit option to the 15 90Kw 20 125HP Open Type meets NEMA 1 but does not comply with UL Enclosed Type 1 To that end please purchase UL Type 1 product ...

Page 24: ... W1 W2 W3 H1 H2 H3 D1 A B Enclosure Type SV1100 1320iP5A 4L 510 20 08 381 15 00 11 0 43 783 5 30 85 759 29 88 15 5 0 61 422 6 16 64 11 0 43 11 0 43 IP00 UL Open SV1600iP5A 4L 510 20 08 381 15 00 11 0 43 861 33 90 836 5 32 93 15 5 0 61 422 6 16 64 11 0 43 11 0 43 IP00 UL Open ...

Page 25: ...ation 2 15 11 SV2200 2800iP5A 400V Class mm inches Model W1 W2 W3 H1 H2 H3 D1 A B Enclosure Type SV2200 2800 iP5A 4L 690 27 17 581 22 87 14 0 55 1063 41 85 1043 5 41 08 25 5 1 00 449 6 17 70 14 0 55 14 0 55 IP00 UL Open ...

Page 26: ...nches Model W1 W2 H1 H2 H3 A B D1 Enclosure Type SV3150iP5A 4 772 30 39 500 19 69 1140 5 44 90 1110 43 70 15 0 59 13 0 51 13 0 51 442 17 40 IP00 UL Open SV3750 4500iP5A 4 922 36 30 580 22 83 1302 5 51 28 1271 5 50 06 15 5 0 61 14 0 55 14 0 55 495 19 49 IP00 UL Open ...

Page 27: ...n the permissible range 10 40 C 4 The inverter will be very hot during operation Install it on a non combustible surface 5 Mount the inverter on a flat vertical and level surface Inverter orientation must be vertical top up for proper heat dissipation Also leave sufficient clearances around the inverter However A Over 500mm and B 200mm should be obtained for inverters rated 30kW and above B 5cm Mi...

Page 28: ...oper positions the ambient temperature of the inverters will rise 9 Install the inverter using screws or bolts to insure the inverter is firmly fastened 10 IP5A Series Drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage or operation problems these devices must be properly configured according to below table Power Source Type MOV Inp...

Page 29: ...harged completely In case of surge and lighting don t flow in the grounded system you can disconnect the switch MOV and AC EMI Capacitor Phase to Ground Example of 37 90kW 4 Example of 110 450kW 4 CAUTION Risk of Electric Shock More than one disconnect switch may be required to de energize the equipment before servicing ...

Page 30: ...e DB Resistor M5 Inverter Disable BX V V1 5G V I Analog Power Source 12V Analog Power Source 12V Frequency reference 0 20mA or 4 20mA Frequency reference 0 12V V1S 12 12V Frequency reference common terminal S1 S0 5G Output Frequency Meter Output Voltage Meter Common for output meter signal 3A 3C 3B 5G B0 A0 Frequency Reference Pulse 0 100kHz Common for Frequency Reference Pulse 5G NT External moto...

Page 31: ...isable BX V V1 CM V I Analog Power Source 12V Analog Power Source 12V Frequency reference 0 20mA or 4 20mA Frequency reference 0 12V V1S 12 12V Frequency reference common terminal S1 S0 5G Output Frequency Meter Output Voltage Meter Common for output meter signal 3A 3C 3B CM B0 A0 Common for Frequency Reference Frequency Reference Pulse 0 100kHz 5G ET External motor thermal detection A1 C1 A2 C2 A...

Page 32: ...log Power Source 12V Frequency reference 0 20mA or 4 20mA Frequency reference 0 12V V1S 12 12V Frequency reference common terminal S1 S0 5G Output Frequency Meter Output Voltage Meter Common for output meter signal 3A 3C 3B CM B0 A0 Common for Frequency Reference Frequency Reference Pulse 0 100kHz 5G ET External motor thermal detection A1 C1 A2 C2 A3 C3 A4 C4 C C CM RS485 Signal RS485 Common CM No...

Page 33: ...20 40HP Built in DCL Type AC Input 50 60 Hz U V W G R L1 S L2 T L3 N 3 Motor P P N B1 B2 DB Resistor DC Reactor 5 For 37 90kW 50 125HP Built in DCL Type AC Input 50 60 Hz U V W G R L1 S L2 T L3 3 Motor P2 P1 P N B1 B2 DB Resistor DC Reactor N ...

Page 34: ...T L3 P N U V W 4 22 30kW 30 40HP Built in DC Reactor Type 400V Class R L1 S L2 T L3 P N U V W 5 37 90kW 50 125HP 110 280kW 150 350HP Built in DC Reactor Type 400V Class R L1 S L2 T L3 P2 N U V W Note P1 is not provided for wiring Symbol Description R L1 S L2 T L3 AC Line Voltage Input G Earth Ground P1 P2 External DC Reactor P1 P2 Connection Terminals Jumper must be removed P2 N or P N DB Unit P2 ...

Page 35: ...Chapter 3 Installation 3 9 ...

Page 36: ... 400V Class Note The terminal specification is subject to change according to decision of manufacturer A0 B0 5G 5G S0S1 V V1 5G V I NT C CMC M6 24 M7M8 M1CMM2 M3 24 M4M5 3A 3C 3B A1 C1 A2 C2 A3 C3 A4 C4 C CM C M6 24 M7M8 M1CMM2 M3 24 M4M5 3A 3C 3B A1 C1 A2 C2 A3 C3 A4 C4 CMNC5G 5G ET S0 S1 V V1CM V I A0 B0 ...

Page 37: ... reference Input impedance is 20 kΩ I Frequency Reference Current Used by a 0 20mA input to set the frequency reference Input impedance is 249Ω A0 B0 Frequency Reference Pulse Used by a pulse input to set the frequency reference 5G 30kW CM 37kW Frequency Reference Common Terminal Common Terminal for Analog Frequency Reference Signal External motor thermal detection NT 30kW ET 37kw External motor t...

Page 38: ...kW tha cable lentgh should be less than 100m 7 The main circuit of the inverter contains high frequency noise and can hinder communication equipment near the inverter To reduce noise install line noise filters on the input side of the inverter 8 Do not use power factor capacitor surge killers or RFI filters on the output side of the inverter Doing so may damage these componentss 9 Always check whe...

Page 39: ...il mm2 AWG or kcmil 2 0 0 V 0 75kW 1HP M4 7 1 12 2 6 2 10 6 2 5 14 2 5 14 1 5kW 2HP 2 2kW 3HP 3 7kW 5HP 4 12 4 12 5 5kW 7 5HP 6 10 6 10 7 5kW 10HP M5 24 5 31 8 21 2 27 6 10 8 10 8 11kW 15HP 16 6 16 6 15kW 20HP M6 30 6 38 2 26 6 33 2 25 4 25 4 18 5kW 25HP 35 2 35 2 22kW 30HP M8 61 2 91 8 53 1 79 7 50 2 50 2 30kW 40HP 70 1 0 70 1 0 4 0 0 V 0 75kW 1HP M4 7 1 12 2 6 2 10 6 2 5 14 2 5 14 1 5kW 2HP 2 2k...

Page 40: ... P1 P2 N U V W Power supply must be connected to the R L1 S L2 and T L3 terminals Connecting it to the U V and W terminals causes internal damages to the inverter Arranging the phase sequence is not necessary Les câblages de l alimentation électrique doivent être connectés aux bornes R S et T Leur connexion aux bornes U V et W provoque des dommages internes à l onduleur Le moteur doit être raccord...

Page 41: ...ntrol circuit The logic of the input terminal is setable to Sink mode NPN mode Source mode NPN mode by using the J1 switch Connection method is as shown below 1 Sink mode NPN mode Put J1 switch down to set to Sink mode NPN mode CM terminal 24V GND is common terminal for contact signal input The factory default is Sink mode NPN mode 2 Source mode PNP mode Internal Power Supply used Put J1 switch up...

Page 42: ...NP mode External Power Supply used External Power Supply 24V CM 24G M7 FX M8 RX J1 NPN PNP Sink mode NPN mode Internal Power Supply 24V CM 24G M7 FX M8 RX J1 NPN PNP Internal Power Supply 24V 24 24V M7 FX M8 RX J1 NPN PNP Source mode PNP mode ...

Page 43: ... 0 75mm2 18AWG Shield Type Twisted pair Wire Installation C C CM terminals on the control terminal block Power supply Insulated from the inverter power supply 3 2 6 Check points on wiring 1 Electrical or mechanical interlock of MC1 and MC2 is required for Inverter Bypass Operation Otherwise chattering may occur or input power may flow to inverter output damaging the inverter 2 Make the sequence to...

Page 44: ......

Page 45: ...ton is used to go into programming mode to change data The Enter Button is used to enter changed data within a parameter DRV ENT APP MODE DRV SHIFT This button is used to move cursor across display in programming mode ESC This button is used to move the program code to DRV 00 form any program code Reverse Run Button The Reverse Run LED blinks when the drive Accels or Decels Forward Run Button The ...

Page 46: ... and Stop K Run Stop using FWD REV buttons on keypad T Run Stop using control terminal input FX RX R Run Stop using RS485 O Run Stop via option board 3 Frequency Setting Source Displays the source of command frequency setting K Frequency setting using keypad V Frequency setting using V1 0 12V or V1 I terminal 2 Run Stop Source 3 Frequency Setting Source 4 Output Current 7 Drive Output Frequency Du...

Page 47: ... FWD During Forward operation REV During Reverse operation DCB During DC Braking LOP Loss of Reference from Option Board DPRAM fault LOR Loss of Reference from Option Board Communication network fault LOV Loss of Analog Frequency Reference V1 0 12V 10 12V LOI Loss of Analog Frequency Reference I 4 20mA LOS Loss of Reference from Sub Board 7 Inverter Output Frequency Command Frequency Displays the ...

Page 48: ...anged when 1 the parameter is not adjustable during the inverter is running see the function list or 2 Parameter Lock function FU2 94 Parameter Lock is activated EX Changing Accel time from 10 sec to 15 sec 1 LCD keypad Move to the desired code to change Press the PROG key A Cursor will appear Use the SHIFT key to move the cursor Change the data using keys Press the ENT key to save the value into ...

Page 49: ...Description Drive Group DRV Command Frequency Accel Decel Time etc Basic function Parameters Function 1 Group FU1 Max Frequency Amount of Torque Boost etc Parameters related to basic functions Function 2 Group FU2 Frequency Jumps Max Min Frequency Limit etc Basic Application Parameters Input Output Group I O Programmable Digital Input Output Terminal Setting Auto Operation etc Parameters needed fo...

Page 50: ...t trip 2 02 I O V1 volt x1 02 0 00 V FU1 Dec pattern 06 Linear FU2 Last trip 3 03 I O V1 freq y1 03 0 00 Hz DRV Freq mode 04 KeyPad 1 FU1 Stop mode 07 Decel FU2 Last trip 4 04 I O V1 volt x2 04 10 00 V DRV Step freq 1 05 10 00 Hz FU1 DcSt value 08 50 FU2 Last trip 5 05 I O V1 freq y2 05 60 00 Hz FU1 Stall Level 60 150 FU2 Para lock 94 0 I O Way1 2D 60 Forward MODE MODE MODE I O Jump code 00 1 MODE...

Page 51: ...he LCD display when Power ON Otherwise change the setting correctly as shown above 2 Turn the FX or RX terminal ON Then FWD or REV LED will be lit 3 When setting the Ref Freq to 60 Hz using PROG ENT SHIFT keys the motor will rotate at 60Hz FWD or REV LED will be flickering during Acceleration Deceleration 4 Turn the FX or RX terminal Off Then Stop LED will be lit DRV T K 0 0 A 00 STP 0 00Hz DRV T ...

Page 52: ... DRV 3 Set it to 1 FX RX 1 2 Frequency Mode DRV 4 Set it to 0 Keypad 1 3 50 Hz freq command setting DRV 0 Set freq command 50 Hz via Keypad 4 Accel Decel time DRV 1 DRV 2 Set Accel time to 10 sec in DRV 1 Set Decel time to 20 sec in DRV 2 5 Terminal FX M7 I O 26 Motor starts to rotate in Forward direction at 50Hz with Accel time 10 sec when FX terminal is turned ON Motor decelerates to stop with D...

Page 53: ... ON Then FWD or REV LED will be lit 3 Set the frequency using V1 Potentiometer Output freq 60Hz Rotating direction FWD or REV and output current 5A will be displayed on the LCD 4 Output freq value is decreasing when turning the potentiometer counterclockwise Inverter output stops at 0 00Hz and motor is stopped 5 Turn FX or RX terminal OFF DRV T V 0 0 A 00 STP 0 00Hz DRV T V 5 0 A 00 FWD 60 00Hz DR...

Page 54: ...et it to 2 V1 Analog input 3 50 Hz freq command setting DRV 0 Set freq command 50 Hz via V1 potentiometer 4 Accel Decel time DRV 1 DRV 2 Set Accel time to 10 sec in DRV 1 Set Decel time to 20 sec in DRV 2 5 Terminal FX M7 I O 26 Motor starts to rotate in Forward direction at 50Hz with Accel time 10 sec when FX terminal is turned ON Motor decelerates to stop with Decel time 20 sec when FX terminal ...

Page 55: ...e the setting as shown above 2 Set the Ref Freq to 60 Hz using PROG ENT SHIFT keys Set freq is displayed during stop 3 When pressing FWD REV key motor starts running and output freq and output current are displayed 4 Press STOP RESET key Then motor decelerates to stop Set freq 60Hz is displayed DRV K K 0 0 A 00 STP 0 00Hz DRV K K 0 0 A 00 STP 60 00Hz DRV K K 5 0 A 00 FWD 60 00Hz DRV K K 0 0 A 00 S...

Page 56: ...e the parameter value according to the actual motor Drive Mode DRV 3 Operation via Keypad Fx Rx 1 Fx Rx 2 and Int 485 setting Frequency Mode DRV 4 Frequency reference source setting parameter Accel Decel Time Setting DRV 1 DRV 2 Accel Decel time setting 1 If FU1 31 and FU1 50 are set higher than motor nameplate value it may cause motor overheat and if it is set smaller than that it may cause Over ...

Page 57: ...er to Chapter 5 FU2 40 66 for more 4 3 2 Advanced function setting SV iP5A inverter features advanced function parameters to maximize efficiency and performance of the motor It is recommended to use the factory setting unless parameter value change is inevitable 1 V F control Parameter Name Code Description V F Pattern FU1 40 Use it according to load characteristics If User V F is selected user ca...

Page 58: ... during Accel Decel REF FBK display DRV 15 Displays PID Reference Feedback frequency display Speed Hz Rpm selection DRV 16 Selects inverter output speed unit Hz or Rpm PID parameter DRV 18 Displays related parameters of PID controller AD parameter DRV 19 Displays inverter analog input value to AD value EXT PID parameter DRV 20 Displays related parameters of EXT PID controller Note DRV 15 DRV 18 on...

Page 59: ...haracteristic If S curve is selected the desired value of FU1 4 FU1 5 is settable Starting Stopping method FU1 20 FU1 23 4 types of stopping method Decel DC brake Free run Flux Brake selectable If DC brake is selected the desired value of FU1 21 22 FU1 24 FU1 27 is settable See function description of chapter 5 for more details Frequency Limit selection FU1 33 FU1 34 FU1 35 Limits the active frequ...

Page 60: ...etting APP 74 APP 76 Parameters for Pre PID operation 4 MMC operation Inverter controls a whole system by controlling Main motor connected directly to the inverter and Aux motors connected to the inverter relays and operated via relay On Off Parameter Name Code Description MMC setting APP 40 APP 71 I O 20 I O 27 Parameters for MMC operation 5 Jog and Multi speed operation Parameter Name Code Descr...

Page 61: ...run the two motors by one inverter by exchange If the terminal defined for 2nd function signal input is turned ON 2nd motor operation is valid Parameter Name Code Description Programmable Digital Input terminals setting I O 20 27 2nd motor operation is available with Programmable Digital Input terminals M1 M8 set to 7 2nd Func Parameter setting for 2nd motor operation APP 20 APP 29 Setting paramet...

Page 62: ...x Rx 1 3 Frequency Mode DRV 4 Set V1 Analog input value in frequency mode 4 50 Hz freq command setting DRV 0 Set freq command 50 Hz via V1 potentiometer 5 Accel Decel time DRV 1 DRV 2 Set Accel time to 15 sec in DRV 2 Set Decel time to 25 sec in DRV 3 6 Terminal FX I O 26 Motor starts to rotate in Forward direction at 50Hz with Accel time 15 sec when FX terminal is turned ON Motor decelerates to s...

Page 63: ...2 Drive mode DRV 3 Set it to Fx Rx 1 3 Frequency Mode setting DRV 4 Set it to 0 keypad 1 1st motor freq setting 4 Programmable digital input terminal M1 I O 20 Set M1 to 2nd Func 5 Programmable digital input terminal M2 I O 21 Set M2 to Speed L 2nd motor freq setting 6 Freq setting for 1st motor DRV 0 Set it to 50 Hz 7 Accel Decel time setting for 1st motor DRV 1 DRV 2 Set Accel Decel time to 15 s...

Page 64: ...t to 3 V1S 4 Operating frequency command 50 Hz setting DRV 0 Set 50 Hz via potentiometer V1S 5 Accel Decel time setting DRV 1 DRV 2 Set Accel time to 15 sec in DRV 1 with Decal time to 25 sec in DRV 2 6 FX terminal M7 IO 26 When FX terminal is turned ON motor rotating in forward direction starts running at 50 Hz for 15 sec When FX terminal is turned OFF motor decelerates to stop for 25 sec 7 RX te...

Page 65: ...n this case refer to the related parameters FU1 57 59 Trip is reset if the inverter is powered down and up once again In case that a simple trial run is needed such as a check on basic operation state without a wiring a motor FU1 57 No Motor Sel should be set to No DRV Fault 12 HW Diag DRV Fault 12 No Motor Trip FU1 No Motor Sel 57 Yes FU1 No Motor Sel 57 No ...

Page 66: ......

Page 67: ... etc Basic parameters Function1 Group FU1 Maximum Frequency and Protection etc Parameters regarding basic functions Function2 Group FU2 Frequency Jump and Frequency Limit etc Parameters regarding application functions Input Output Group I O Programmable Digital terminal Define and Analog Command etc Parameters necessary for sequence configuration Application Group APP PID MMC and 2nd motor etc Par...

Page 68: ... 0 to 6000 sec 30 sec O 6 2 110 450kW 150 600HP 90 sec DRV 03 9103 Drive Mode Run Stop Method Drive mode 0 Keypad 1 Fx Rx 1 2 Fx Rx 2 3 Int 485 1 Fx Rx 1 X 6 3 DRV 04 9104 Frequency Mode Frequency setting method Freq mode 0 Keypad 1 1 Keypad 2 2 V1 3 V1S 4 I 5 V1 I 6 Pulse 7 Int 485 8 Ext PID 0 Keypad 1 X 6 3 DRV 05 9105 Step Frequency 1 Step freq 1 0 to FU1 30 Hz 10 Hz O 6 3 DRV 06 9106 Step Freq...

Page 69: ...ad 2 2 V1 3 V1S 4 I 5 V1 I 6 Pulse 0 Keypad 1 X The gray highlighted codes are hidden parameters and will appear when the related functions are to be set 1 The speed unit is changed from Hz to when DRV 16 is set to Rpm Only User Unit will be displayed when APP 02 is set to Yes and when APP 06 is set to either I V1 or Pulse and when one of I O 86 I O 88 is set to either Speed Hz or Rpm Percent Bar ...

Page 70: ...End SCurve 0 to 100 50 X FU1 10 920A Pre Heat Pre Heat mode 0 No 0 No X 6 9 1 Yes FU1 11 920B Pre Heat Value Pre Heat level 1 to 50 30 X FU1 12 920C Pre Heat Duty Pre Heat Perc 1 to 100 50 X FU1 20 9214 Start Mode Start mode 0 Accel 0 Accel X 6 10 1 Dc start 2 Flying start FU1 21 6 9215 Starting DC Injection Braking Time DcSt time 0 to 60 sec 0 1 sec X 6 10 FU1 22 9216 Starting DC Injection Brakin...

Page 71: ... 43 922B User V F Frequency 2 User freq 2 0 to FU1 30 30 00 Hz X FU1 44 922C User V F Voltage 2 User volt 2 0 to 100 50 X FU1 45 922D User V F Frequency 3 User freq 3 0 to FU1 30 45 00 Hz X FU1 46 922E User V F Voltage 3 User volt 3 0 to 100 75 X FU1 47 922F User V F Frequency 4 User freq 4 0 to FU1 30 60 00 Hz X FU1 48 9230 User V F Voltage 4 User volt 4 0 to 100 100 X FU1 49 9231 Input voltage a...

Page 72: ...248 Accel Decel Change Frequency Acc Dec ch F 0 to FU1 30 0 Hz X 6 19 FU1 73 9249 Reference Frequency for Accel and Decel Acc Dec freq 0 Max freq 0 Max freq X 6 20 1 Delta freq FU1 74 924A Accel Decel Time Scale Time scale 0 0 01 sec 1 0 1 sec O 6 20 1 0 1 sec 2 1 sec FU1 75 924B Up Down Save Mode UpDnSaveMode 0 No 0 No X 6 20 1 Yes FU1 76 31 924C Up Down Save Freq UpDnSaveFreq startFreq to 120 Hz...

Page 73: ... 1 Yes FU2 11 13 930B Jump Frequency 1 Low jump lo 1 0 to FU2 12 10 Hz O 6 21 FU2 12 930C Jump Frequency 1 High jump Hi 1 FU2 11 to FU1 30 15 Hz O FU2 13 930D Jump Frequency 2 Low jump lo 2 0 to FU2 14 20 Hz O FU2 14 930E Jump Frequency 2 High jump Hi 2 FU2 13 to FU1 30 25 Hz O FU2 15 930F Jump Frequency 3 Low jump lo 3 0 to FU2 16 30 Hz O FU2 16 9310 Jump Frequency 3 High jump Hi 3 FU2 15 to FU1 ...

Page 74: ... 0 00 to 10 00 Depending on the motor capacity X 6 25 FU2 43 932B Rated Current of Motor rms Rated Curr 1 0 to 999 9 A X FU2 44 932C No Load Motor Current rms Noload Curr 0 1 to 999 9 X FU2 46 932E Load Inertia Inertia rate 0 to 40 10 X FU2 47 932F Gain for Motor Speed Display RPM DisplayGn 1 to 1000 100 O FU2 48 9330 Carrier Frequency Carrier freq 5 5 22kW 0 7 15 kHz 5 0 kHz O 6 26 30kW 0 7 10 kH...

Page 75: ...ime X FU2 87 9357 Power Set Power Set 0 1 400 100 O 6 31 FU2 90 935A Parameter Display Para disp 0 Default 0 Default O 6 31 1 All Para 2 Diff Para FU2 91 935B Read Parameter Para Read 0 No 0 No X 6 31 1 Yes FU2 92 935C Write Parameter Para Write 0 No 0 No X 6 31 1 Yes FU2 93 935D Initialize Parameters Para Init 0 No 1 All Groups 2 BAS 3 DRV 4 FU1 5 FU2 6 I O 7 EXT 8 COM 9 APP 0 No X 6 31 FU2 94 93...

Page 76: ...ng Time Constant for I Signal Input I curr x2 0 to 20 mA 20 mA O I O 10 940A Frequency Corresponding to I Input Maximum Current I Freq y2 0 to FU1 30 Hz 60 00 Hz O 0 to 100 00 18 I O 11 940B Pulse input method P Pulse set 0 A B 1 A O 6 34 1 A I O 12 940C Pulse input filter P filter 0 to 9999 msec 10 msec O I O 13 940D Pulse input Minimum frequency P pulse x1 0 to 10 kHz 0 kHz O I O 14 940E Frequen...

Page 77: ...0 FX 31 RX 32 ANA_CHG 33 Ext PID Run 34 Up Dn Clr I O 21 9415 Programmable Digital Input Terminal M2 Define M2 define Same as I O 20 1 Speed M O I O 22 9416 Programmable Digital Input Terminal M3 Define M3 define 2 Speed H O I O 23 9417 Programmable Digital Input Terminal M4 Define M4 define 27 RST O I O 24 9418 Programmable Digital Input Terminal M5 Define M5 define 12 Stop 3 wire X I O 25 9419 P...

Page 78: ...Spd 14 40 Hz O I O 42 942A Step Frequency 15 PresetSpd 15 30 Hz O I O 50 9432 Acceleration Time 1 for Step speed Acc time 1 0 to 6000 sec 20 sec O 6 40 I O 51 9433 Deceleration Time 1 for Step speed Dec time 1 O I O 52 20 9434 Acceleration Time 1 for Step speed Acc time 2 0 to 6000 sec 30 sec O I O 53 9435 Deceleration Time 2 Dec time 2 O I O 54 9436 Acceleration Time 3 Acc time 3 40 sec O I O 55 ...

Page 79: ...ogrammable Digital Output Terminal Define Aux mode2 Same as I O 76 0 NONE O I O 78 944E Programmable Digital Output Terminal Define Aux mode3 O I O 79 944F Programmable Digital Output Terminal Define Aux mode4 O I O 80 9450 Fault Output Relay Setting 3A 3B 3C Relay mode 000 to 111 bit 010 bit O 6 46 I O 81 9451 Terminal Output Status Out status 00000000 11111111 00000000 6 46 I O 82 9452 Waiting t...

Page 80: ... Lost Cmd Pre freq Setting Lost Preset 0 to 60 Hz 0 O 6 50 The gray highlighted codes are hidden parameters and will appear when the related functions are to be set 17 When DRV 04 is set to either V1 V1S I or V1 I or Pulse only selected item codes are displayed in I O 1 I O 19 18 I O 3 5 8 10 14 16 is displayed 0 100 00 when App 02 is set to proc PI mode or APP 80 is set to Ext PI mode and APP 06 ...

Page 81: ...708 Meter V Maximum Value Meter V Max 0 to 12 00 V 10 00V O 6 57 APP 09 9709 Meter P Maximum Value Meter P Max 0 to100 0kHz 100 0kHz O 6 57 APP 11 970B P Gain for PID Control PID P Gain 0 to 999 9 1 0 O 6 58 APP 12 970C I Time for PID Control PID I Time 0 to 32 0 sec 10 0 sec O 6 58 APP 13 970D D Time for PID Control PID D Time 0 to100 msec 0 0 msec O 6 58 APP 14 970E High Limit Frequency for PID ...

Page 82: ... 60 APP 38 9726 2nd Electronic Thermal Levl for continuous 2nd ETH Cont 50 to FU2 27 Max 150 120 O 6 60 APP 39 9727 2nd Rated Motor Current 2nd R Curr 1 to 200 A 3 6 A X 6 60 APP 40 29 9728 Number of Auxiliary Motor Run Display Aux Mot Run 6 60 APP 41 9729 Aux Motor Start Selection Starting Aux 1 to 4 1 O 6 62 APP 42 972A Operation Time Display on Auto Change Auto Op Time 6 63 APP 43 972B The Numb...

Page 83: ...fference for Aux motor Stop Aux Stp Diff O 6 68 APP 80 9750 Ext PID Operation Selection Ext PI Mode 0 No 1 Yes 0 No X 6 68 APP 81 30 9751 Ext PID Reference Signal Selection ExtPI RefSel 0 I 1 V1 2 Pulse 3 Keypad 3 Keypad X 6 68 APP 82 9752 Ext PID Reference Level Ext PI Ref 0 to 100 00 50 00 X 6 68 APP 83 9753 Ext PID Feedback Signal Selection ExtPI FbkSel 0 I 1 V1 2 Pulse 0 I X 6 68 APP 85 9755 P...

Page 84: ...set to MMC 30 Only APP 81 APP 97 displayed when APP 80 Ext PI mode is set to Yes EXT GROUP CODE Comm Addr Description LCD Keypad Display Setting Range Factory Default Adj During Run Page EXT 00 9500 Jump Code Jump code 1 to 45 1 O Refer to the correspon ding option manual EXT 01 9501 Type of SUB Board Sub B D Sub E EXT 40 9528 Current Output Terminal 1 CO1 Selection AM1 mode Frequency Current Volt...

Page 85: ...rofi MAC ID 1 to 127 1 O COM 30 961E Output Num Output Num 0 to 8 3 O COM 31 961F Output 1 Output 1 0000 FFFF HEX 000A HEX O COM 32 9620 Output 2 Output 2 O COM 33 9621 Output 3 Output 3 O COM 34 9622 Output 4 Output 4 O COM 35 9623 Output 5 Output 5 O COM 36 9624 Output 6 Output 6 O COM 37 9625 Output 7 Output 7 O COM 38 9626 Output 8 Output 8 O COM 40 9628 Input Num Input Num 0 to 8 2 O COM 41 9...

Page 86: ... 62 963E Opt Para 2 Opt Para 2 O COM 63 963F Opt Para 3 Opt Para 3 O COM 64 9640 Opt Para 4 Opt Para 4 O COM 65 9641 Opt Para 5 Opt Para 5 O COM 66 9742 Opt Para 6 Opt Para 6 O COM 67 9743 Comm UpDate Comm UpDate 0 No 1 Yes 0 No X Only the above COM group displayed when the corresponding option board is installed COM 61 66 parameter is used to LonWorks and BACnet communication ...

Page 87: ...nerative load This fault can also occur due to a surge voltage generated at the power supply system Over Load Current Limit Protection Overload Protection The inverter turns off its output if the output current of the inverter flows at 120 of the inverter rated current Over Heat Inverter Over Heat The inverter turns off its output if the heat sink is over heated due to a damaged cooling fan or an ...

Page 88: ...load The inverter turns off its output when the output current of the inverter flows more than the rated level 110 for 1 minute 130 for 4 seconds NTC open NTC Open This fault is displayed when inverter internal NTC is opened LOP LOR LOV LOI LOX Operating Method when the Frequency Reference is Lost According to the I O 92 Operating method at loss of freq reference setting there are three modes None...

Page 89: ...e of inverter trip occurred and inverter trip description Current faulty description Code Display Description DRV 7 Over Current Displayed the current trip message Over current Use the PROG and key before pressing the RESET key to check the fault content s such as output frequency output current and whether the inverter was accelerating decelerating or in constant speed at the time of the fault oc...

Page 90: ...t Over Current1 Inverter output cuts off when the inverter output exceeds 200 of th rated current It must be double protected because it can be damaged by Over Current Ground Fault Current Protection Ground Fault Inverter output cuts off when current above the prescribed amount flows due to earth in the inverter outputu part Ground fault due to low ground resistor can be protective by over current...

Page 91: ...eleration time is too short compared to the GD of load 2 Regenerative load at the output 3 Line voltage is high 1 Increase deceleration time 2 Use regenerative resistor option 3 Check line voltage Current Limit Protection Overload Protection 1 Load is larger than the inverter rating 2 Incorrect inverter capacity selected 3 Set incorrect V F pattern 1 Increase capacity of motor and inverter 2 Selec...

Page 92: ... too short compared to the GD of load 1 Check IGBT 2 Check output wiring of inverter 3 Increase acceleration time Output Phase Open 1 Faulty contact of magnetic switch at output 2 Faulty output wiring 1 Check magnetic switch at output of inverter 2 Check output wiring H W Fault 1 Wdog error CPU fault 2 EEP error memory fault 3 ADC Offset current feedback circuit fault 1 Exchange inverter 2 Check t...

Page 93: ... speed and the reference is too large Is the frequency reference signal correct Check the level of the input signal Is the following parameter setting is correct Lower Limit Frequency FU1 34 Upper Limit Frequency FU1 35 Analog Frequency Gain I O 1 10 Is the input signal line influenced by external noise Use a shielded wire The Inverter does not accelerate or decelerate smoothly Is the acceleration...

Page 94: ...nce value ranges from a few ohms to tens of Sometimes it seems to be closed due to electrolytic capacitors but soon to be displayed mega value resistance The displayed value is not always the same according to modules and tester types but should be similar Modules number and checking point Module Test polarity Check value Number Test polarity Check value Diode D1 R DCP Closed D4 R N Open DCP R Ope...

Page 95: ...osed due to electrolytic capacitors but soon to be displayed mega value resistance The displayed value is not always the same according to modules and tester types but should be similar Modules number and checking point Module Test polarity Check value Number Test polarity Check value Diode D1 R DCP Closed D4 R N Open DCP R Open N R Closed D5 S N Open D6 T N Open N S Closed N T Closed IGBT Tr1 U D...

Page 96: ...ion The conditions of the installation location The conditions of the drive cooling Abnormal vibration or loud noise Abnormal heating or discoloration 6 4 3 Periodic Inspection Are there any loose bolt nut or rust caused by surrounding conditions If so tighten them up or replace them Are there any deposits inside the drive cooling fan If so remove using air gun Are there any deposits on the drive ...

Page 97: ... the terminals R S T Digital Multi Meter Tester Main Circuit All 1 Megger check between the main circuit and the ground 2 Are any fixed parts removed 3 Are there any traces of overheating at each component s cleaning 1 Undo the inverter connections short the terminals R S T U V W and measure between these parts and the ground 2 Tighten the screws 3 Visual check 1 Over 5MΩ 2 3 No fault DC 500V clas...

Page 98: ...sual check 2 Disconnect one of the connections and measure with a tester 1 No fault 2 Error must be within 10 the displayed resistance Digital Multi Meter Analog Tester Control Circuit Protective Circuit Operation Check 1 Is there any unbalance between each phases of the output voltage 2 Nothing must be wrong with display circuit after executing the sequence protective operation 1 Measure the volt...

Page 99: ...s and tie the motor wiring Over 5MΩ 500V class Megger Note Values in is for the 400V class inverters Note Life cycle of the Main components indicated above is based on continuous operation with rated load It may vary with surrounded environment 6 4 6 Parts replacement Part name Period Comments Cooling fan 2 3 years Exchange for a new part after consulting LS customer service center Electrolytic ca...

Page 100: ......

Page 101: ...nverter capacity DB unit If it need a regenerative braking it is used with DB resistor Conduit option Conduit for NEMA TYPE 1 Install it to fit for NEMA TYPE 1 Enclosure or IP20 15 90kW 20 125HP Comm option card DEVICENET DEVICENET optional communication card All series Above S W V1 0 PROFIBUS PROFIBUS optional communication card LS485 MODBUS_RTU LS485 MODBUS_RTU optional communication card Lonwor...

Page 102: ...Chapter 7 Options 7 2 ...

Page 103: ...program Parameter change and monitoring is available via computer Ex Accel Decel time Freq Command etc Interface type of RS485 reference 1 Allows the drive to communicate with any other computers 2 Allows connection of up to 31 drives with multi drop link system 3 Noise resistant interface 8 1 2 Connection guide for RS485 communication with PC PLC and RS232 485 REPEATER is not a required item but ...

Page 104: ...ps selectable Communication system Half duplex system Character system ASCII 8 bit Stop bit length 1 bit Sum check CRC16 2 bytes Parity bit None Protocol supported Parameter Read Write Monitoring parameter register execution Broadcasting 8 2 4 Installation Connecting the communication line 1 Connect the RS485 communication line to the inverter s C C and CM terminals of the control terminals 2 Conn...

Page 105: ...d rate Communicatio n speed 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 9600 bps I O_92 COM Lost Cmd Operating mode when communication signal is lost None FreeRun Stop None I O_93 COM Time Out Time to determine whether Communication signal is lost 0 1 120 0 sec 1 0 I O_94 Delay Time Delay time of communication response 1 1200 msec 5 8 3 Operation 8 3 1 Operating steps 1 Check whether the compute...

Page 106: ... C C CM terminal on the control terminal Be careful for the polarity Maximum connectable inverter are 31 8 4 Communication protocol RS485 The configuration of RS485 is that PC or PLC is the Master and Inverter Slave Inverter responds the Master s Read Write Requests When master sends Write Request to Inverter address 255 all inverters perform Write action but do not return a Acknowledge response T...

Page 107: ...h Error code ASCII 20h 7Fh Receive Send buffer size Receive 39 bytes Send 44 bytes Monitor register buffer 8 Word SUM to check the communication error SUM ASCII HEX format of lower 8 bit of Inverter No CMD DATA Ex Command Message Request for reading one address from address 9000 ENQ Inverter No CMD Address Number of address to read SUM EOT 05h 01 R 9000 1 AD 04h 1 byte 2 bytes 1 byte 4 bytes 1 byt...

Page 108: ...SUM EOT 06h 01 FA W XXXX XX 04h 1 byte 2 bytes 1 byte n 4 bytes 2 bytes 1 byte Total bytes 7 n 4 Max 39 Note When Request for Write and Acknowledge Response is exchanged between PC and Inverter for the first time previous data is returned From the second time of transmission the current data will be received 2 2 Negative response NAK Inverter No CMD Error code SUM EOT 15h 01 FA W XX 04h 1 byte 2 b...

Page 109: ...e n 4 bytes 2 bytes 1 byte Total bytes 7 n 4 Max 39 4 2 Negative response NAK Inverter No CMD Error code SUM EOT 15h 01 FA Y XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 Request for Monitor Register should be made before Execution Request for monitor register If inverter power is turned off monitor register is cleared so redo the request for monitor register when Power ON 5 Er...

Page 110: ... 500HP 17 450kW 600HP 0x0002 Inverter Input Voltage R 0 220V Class 1 400V Class 0x0003 S W Version R Ex 0x0100 Version 1 00 0x0101 Version 1 10 0x0005 Frequency Reference 0 01 Hz R W 0x0006 Run Command Option Note 1 R W BIT 0 Stop S BIT 1 Forward run F BIT 2 Reverse run R BIT 3 Fault reset 0 1 BIT 4 Emergency stop BIT 5 Not used R BIT 6 BIT 7 Run Stop command source 0 Terminal 1 Keypad 2 Option 3 ...

Page 111: ...al 0x000E Operating status of Inverter R BIT 7 DC Braking BIT 8 Stopping BIT 9 not Used BIT10 Brake Open BIT11 Forward run command BIT12 Reverse run command BIT13 REM R S Int 485 OPT BIT14 REM Freq Int 485 OPT 0x000F Trip information R BIT 0 OCT1 BIT 1 OV BIT 2 EXT A BIT 3 BX BIT 4 LV BIT 5 RESERVE BIT 6 GF Ground Fault BIT 6 OHT Inverter overheat BIT 7 ETH Motor overheat BIT 8 OLT Overload trip B...

Page 112: ... run Issue a Reverse run command via communication 0 1 3 0x08 R W Fault reset Issue a Fault reset command via communication 0 1 4 0x10 R W Emergency stop Issue a Emergency stop command via communication 0 1 5 Not used Not Used 6 7 R Operating command 0 Terminal 1 keypad 2 option 3 Int 485 8 14 R Frequency command A When operating command is issued via Terminal Keypad or Option 0 DRV 00 1 Not used ...

Page 113: ...Chapter 8 RS485 Communication 8 11 Bit Value R W Name Description 24 I 25 V1 I 26 Pulse 27 Sub 28 Int 485 29 Option 30 Jog 31 PID 15 0x8000 R Network error Network malfunction ...

Page 114: ...opping Stop Forward running Reverse running iP5A Address usage area by groups DRV 9100 91FF FU1 9200 92FF FU2 9300 93FF I O 9400 94FF EXT 9500 95FF COM 9600 96FF APP 9700 97FF Address setting method to access the parameter using RS485 Area assigned by inverter Address usage area by groups Code no Hex Ex To check the content of I O 93 COM Time Out perform Read or Write the address 0x945D ...

Page 115: ...he wiring of inverter and converter correctly conducted Is communication program on PC operating Yes Is port setting proper Yes Yes Yes Yes Apply the power to the converter see converter manual No Check for the correct wiring see converter manual No Start the PC communi cation program No Press F10 key and make it correct No Status LEDs TXD RXD are not blinking ...

Page 116: ...tching Set the inverter and PC bps the same in I O 91 No Yes Is User program s data format correct Make correction to the User program to fit for protocol No Yes Are Status LEDs on the control board turned off Is there an error on the PC No Check for the PC status Conctact the distributor Yes No Finish Yes ...

Page 117: ... 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 q r s t u v w x y z 0 1 2 3 4 5 6 7 8 9 space 71 72 73 74 75 76 77 78 79 7A 30 31 32 33 34 35 36 37 38 39 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 3A 3B 3C 3D 3E 3F BEL BS CAN CR DC1 DC2 DC3 DC4 DEL DLE EM ACK ENQ EOT ESC ETB ETX FF FS GS HT LF NAK NUL RS S1 SO SOH STX SUB SYN US VT 40 5B 5C 5D 5E 5F 60 7B 7C 7D 7E 07 08 18 0D 11 12 13 14 7F 10 19 ...

Page 118: ......

Page 119: ...e 60 Hz supply However under single phase use the DC bus ripple becomes 120 Hz and the VFDs DC bus circuit is subject to higher stress in order to deliver equivalent power Additionally input currents and harmonics increase beyond those encountered with three phase input Input current distortion of 90 THD and greater can be expected under single phase input compared to approximately 40 with three p...

Page 120: ... voltage range of 240 480Vac 10 to 5 to maximize motor power production Standard product with three phase voltage input as an allowable range of 10 to 15 Therefore a stricter input voltage tolerance of 10 to 5 applies when using the drive with a single phase supply The average bus voltage with single phase input is lower than the equivalent of a three phase input Therefore the maximum output volta...

Page 121: ...U V W A V 5 5kW 7 5 8 8 12 4 8 6 6 12 12 20 UTE100 30A MC 22b 7 5kW 10 12 16 6 7 8 9 12 12 30 UTE100 30A MC 22b 11kW 15 16 24 9 1 14 10 10 40 UTS150 50A MC 40a 15kW 20 24 30 12 16 8 8 60 UTS150 60A MC 50a 18 5kW 25 30 39 15 20 6 6 70 UTS150 60A MC 50a 22kW 30 39 45 20 23 4 4 80 UTS150 100A MC 65a 30kW 40 45 61 23 32 4 4 100 UTS150 125A MC 75a 37kW 50 61 75 31 39 2 2 125 UTS150 150A MC 105a 45kW 60...

Page 122: ... applying single phase power to a three phase VFD you can not limit the current to exceed the single phase rating Therefore motor capacity motor overload trip and E thermal function must be set to protect motor The Reactor is always required Therefore Please purchase a built in DC reactor product IP5A 200V 5 5 30kW 400V 5 5 11kW capacity products does not have a built in DC reactor The product doe...

Page 123: ...1 SV110IP5A 2 80 500 100 230 15 SV150iP5A 2 100 500 100 230 18 5 SV185iP5A 2 125 500 225 230 22 SV220iP5A 2 150 500 225 230 30 SV300iP5A 2 200 500 225 230 400V Class 5 5 SV055iPS5 4 20 500 30 460 7 5 SV075iP5A 4 30 500 30 460 11 SV110iPS5 4 40 500 50 460 15 SV150iP5A 4 60 500 60 460 18 5 SV185iP5A 4 70 500 75 460 22 SV0220iP5A 4 80 500 100 460 30 SV0300iP5A 4 100 500 125 460 37 SV0370iP5A 4 125 50...

Page 124: ... Tightening the screw too much may damage the terminals and cause short circuits and malfunctions Use copper wires only with 600V 90 rating for the power terminal wiring and 300V 75 rating for the control terminal wiring Power supply wirings must be connected to the R S and T terminals Connecting them to the U V W terminals causes internal damages to the inverter Motor should be connected to the U...

Page 125: ...5 5 5 5 10 10 15 M6 30 6 38 2 26 6 33 2 8 8 8 8 18 5 M6 14 14 6 6 22 M8 61 2 91 8 53 1 79 7 22 22 4 4 30 M8 22 22 4 4 37 M8 67 3 87 5 58 4 75 9 38 38 2 2 45 M8 38 38 2 2 55 M8 38 38 2 2 75 M10 89 7 122 0 77 9 105 9 60 60 1 0 1 0 90 M10 60 60 1 0 1 0 110 M12 182 4 215 0 158 3 186 6 100 100 4 0 4 0 132 M12 100 100 4 0 4 0 160 M12 150 150 300 300 220 M12 200 200 400 400 280 M12 182 4 215 0 158 3 186 ...

Page 126: ...ng Unit Optional P N B1 B2 DC Bus Choke DB Resistor M5 Inverter Disable BX V V1 5G V I Analog Power Source 12V Analog Power Source 12V Frequency reference 0 20mA or 4 20mA Frequency reference 0 12V V1S 12 12V Frequency reference common terminal S1 S0 5G Output Frequency Meter Output Voltage Meter Common for output meter signal 3A 3C 3B 5G B0 A0 Frequency Reference Pulse 0 100kHz Common for Frequen...

Page 127: ...UTION Risk of Electric Shock Read the manual carefully and follow the safety Instructions before installing or using the device Before opening the cover disconnect all power sources and wait for at least 10 minutes Risque de blessure ou de choc électrique Avant d installer ou d utiliser l appareil vous devez lire attentivement le manuel et suivre les consignes de sécurité Avant d ouvrir le capot d...

Page 128: ... the EMC guidelines for safe noise control Low Voltage Directive We have confirmed that our products comply with the Low Voltage Directive EN 61800 5 1 EMC Directive The Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 covers requirements stated for drives EAC mark The EAC EurAsian Conformity ma...

Page 129: ...N 15 ABS33c 15 EBS33c 15 MC 9b 9 1 5 15 15 15 9 2 2 15 15 15 9 3 7 15 15 15 MC 12b 12 5 5 30 30 30 MC 22b 22 7 5 30 30 30 22 11 UTS150L 50 ABS53c 50 EBS53c 50 MC 40a 40 15 60 ABS63c 60 EBS63c 60 MC 50a 50 18 5 60 60 EBS103c 60 50 22 100 ABS103c 100 100 MC 65a 65 30 125 ABS203c 125 EBS203c 125 MC 75a 75 37 150 150 150 MC 100a 105 45 UTS250L 200 200 200 MC 130a 130 55 250 250 250 MC 150a 150 75 UTS4...

Page 130: ... 3 23 7 5 8 9 3 7 SV037iP5A 4 15 2 34 10 6 4 12 5 5 SV055iP5A 4 20 1 22 15 5 34 14 7 5 SV075iP5A 4 30 1 14 20 4 04 19 11 SV110iP5A 4 40 0 81 30 2 76 29 15 SV150iP5A 4 60 0 61 38 2 18 36 18 5 SV185iP5A 4 70 0 45 50 1 79 48 22 SV220iP5A 4 80 0 39 58 1 54 55 30 SV300IP5A 4 100 0 287 80 1 191 76 37 SV370iP5A 4 125 0 232 98 0 975 93 45 SV450iP5A 4 150 0 195 118 0 886 112 55 SV550iP5A 4 175 0 157 142 0 ...

Page 131: ...Thermal Selection and Level FU2 40 Motor Capacity Selection I O 97 98 Overheat trip selection and Motor overtheat trip temperature Multi step operation I O 20 27 Programmable Digital Input Terminal Define DRV 00 Command Frequency 05 07 I O 31 42 Multi step Frequency FU1 34 35 Hihg Low Limit Freq Jog operation I O 30 Jog Frequency Setting Frequency jump operation FU2 10 Frequency Jump Selection FU2...

Page 132: ...ectives 2014 35 EU Directive of the European Parliament and of the Council on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits 2014 30 EU Directive of the European Parliament and of the Council on the harmonisation of the laws of the Member States relating to electromagnetic comp...

Page 133: ...ut of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output chokes as close to the inverter as possible Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core The earth conductor should be securely earthed at both inverter and motor ends The screen should be connected...

Page 134: ... 3 31A 480VAC 0 5mA 27mA 329x199 5x60 315x160 2 5 Kg M5 FS 2 SV110iP5A 4 11kW FFP5 T050 3 50A 480VAC 0 5mA 27mA 329x199 5x60 315x160 2 5 Kg M5 FS 2 SV150iP5A 4 15kW FFP5 T060 3 60A 480VAC 0 5mA 27mA 466x258x65 440 5x181 2 8 Kg M5 FS 2 SV185iP5A 4 18kW SV220iP5A 4 22kW FFP5 T070 3 70A 480VAC 0 5mA 27mA 541x312x65 515 5x235 3 6 1 Kg M8 FS 2 SV300iP5A 4 30kW iP5A series Standard Filters INVERTER POWE...

Page 135: ... SV750iP5A 4 75kW FEP T180 180A 480VAC 1 3mA 150mA 332x170x120 115x155 8 4 Kg FS 3 SV900iP5A 4 90kW FEP T250 250A 480VAC 1 3mA 150mA 392x190x116 240x165 9 1 Kg FS 4 SV1100iP5A 4 110kW FEP T400 400A 480VAC 1 3mA 150mA 392x260x116 240x235 10 3 Kg FS 4 SV1320iP5A 4 132kW SV1600iP5A 4 160kW FEP T600 600A 480VAC 1 3mA 150mA 392x260x116 240x235 11 Kg FS 4 SV2200iP5A 4 220kW SV2800iP5A 4 280kW FEP T1000 ...

Page 136: ...NE Y L X W H FE SERIES Standard FF SERIES Footprint X W Y L DIMENSIONS FE T006 x FE T230 x FE T400 x FE T1600 x FFP5 T006 x FFP5 T070 x H DIMENSIONS FF SERIES Footprint FFP5 T006 3 FFP5 T070 3 FEP T150 FEP T1600 FE SERIES Standard FE T006 2 FE T100 2 ...

Page 137: ...proper use within the guarantee term contact your local authorized LS distributor or LS Service center OUT OF WARRANTY service information The guarantee will not apply in the following cases even if the guarantee term has not expired Damage was caused by misuse negligence or accident Damage was caused by abnormal voltage and peripheral devices malfunction failure Damage was caused by improper repa...

Page 138: ...December 2006 5th Edition Contents added and revised 6 June 2008 6th Edition Contents added and revised 7 April 2009 7th Edition New Controller contents added 8 Dec 2010 8th Edition EMI RFI power line filters changed 9 Dec 2011 9th Edition UL Making Changed 10 Dec 2014 10th Edition SW Version Up 2 3 error revised 11 Aug 2015 11th Edition Single Phase input application and UL CE EAC Mark added 12 J...

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