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HYDRAULIC PIPING 

(NON SELF LEVEL T-TYPE) ~06/19/09

LL4100

LL4100

LL4100

LL4100

REF.NO

REF.NO

REF.NO

REF.NO LS PART.NO

LS PART.NO

LS PART.NO

LS PART.NO

PART.NO

PART.NO

PART.NO

PART.NO

DESCRIPTION

DESCRIPTION

DESCRIPTION

DESCRIPTION

QTY

QTY

QTY

QTY I.C

I.C

I.C

I.C

SERIAL OR DATE

SERIAL OR DATE

SERIAL OR DATE

SERIAL OR DATE

1

40228679

228603

BOOM CYLINDER ASS'Y

2SET

1

40230940

229303

BOOM CYLINDER ASS'Y

2SET

 09.07.28~

2

40228676

228601

BUCKET CYLINDER ASS'Y-L/H

1SET

40246131

22A301

BUCKET CYLINDER ASS'Y-L/H

1SET

 10.06.30~

3

40228794

FTE41-1181A

PIPE ASS'Y

2SET

4

40228795

FTE41-1181B

PIPE ASS'Y

2SET

5

40228796

FTE41-1181C

PIPE ASS'Y

1SET

6

40228797

FTE41-1181D

PIPE ASS'Y

1SET

7

40228798

FTE41-1181E

PIPE ASS'Y

1SET

8

40228799

FTE41-1181F

PIPE ASS'Y

1SET

9

40228747

80620-05001

HOSE ASS'Y 904(3/4-16UNF)-4(3/4-16UNF) 800L(3/8) 1SET

10

40228748

80620-05024

HOSE ASS'Y 904(3/4-16UNF)-4(3/4-16UNF) 360L(3/8) 1SET

11

40228743

80620-03023

HOSE ASS'Y 4(3/4-16UNF)-2(3/4-16UNF) 800L(3/8)

1SET

12

40228738

80620-03006

HOSE ASS'Y 4(3/4-16UNF)-2(3/4-16UNF) 400L(3/8)

1SET

13

40230679

80620-01025

HOSE ASS'Y 4(3/4-16UNF)-4(3/4-16UNF) 500L(3/8)

1SET

13

40228753

80620-12008

HOSE ASS'Y 454(3/4-16UNF)-4(3/4-16UNF) 500L(3/8) 1SET

14

40230683

80620-01049

HOSE ASS'Y 4(3/4-16UNF)-4(3/4-16UNF) 600L(3/8)

1SET

14

40228754

80620-12009

HOSE ASS'Y 454(3/4-16UNF)-4(3/4-16UNF) 600L(3/8) 1SET

14

40228754

80620-12009

HOSE ASS'Y 454(3/4-16UNF)-4(3/4-16UNF) 600L(3/8) 1SET

15

40228738

80620-03006

HOSE ASS'Y 4(3/4-16UNF)-2(3/4-16UNF) 400L(3/8)

1SET

16

40228744

80620-03026

HOSE ASS'Y 4(3/4-16UNF)-2(3/4-16UNF) 550L(3/8)

1SET

17

40228714

802L2-P46F9-42 NIPPLE-ELBOW 3/4-16UNF, HOSExPF3/8, O-RING 90°

8EA

18

40228756

81301-BP014

O-RING 1BP14

8EA

19

40228719

802T2-F94F9-40 NIPPLE T-TYPE 3/4-16UNF, HOSE

4EA

20

40228612

1012S-M0803-35 BOLT-SEM'S M8-1.25P 35L

9EA

21

40228841

LTL26-81802

CLAMP

1EA

22

40228840

LTL26-81801

CLAMP

4EA

23

40228682

228702

BUCKET CYLINDER ASS'Y-R/H

1SET

40246134

22A302

BUCKET CYLINDER ASS'Y-R/H

1SET

 10.06.30~

24

40228664

14711-A0011

BAR, GUAGE-LONG Ø12-1000L

1EA

24

40228663

14711-80011

BAR, GUAGE-LONG Ø12-800L

1EA

25

40228666

14712-50012

BAR, GUAGE-SHORT 500L

1EA

25

40228665

14712-40012

BAR, GUAGE-SHORT 400L

1EA

26

40228608

10121-M1004-30 BOLT M10-1.5P 30L

2EA

27

40228630

10211-M1004

NUT M10-1.5P

1EA

28

40228746

80620-04014

HOSE ASS'Y 1(PT3/8)-2(3/4-16UNF) 900L(3/8)

4SET

29

40228721

80420-T3360

QUICK COULPER, PT3/8 FEMALE

4SET

30

40228725

8043Y-03300

DUST-CAP, 3/8" YELLOW MALE

1EA

31

40228724

8043R-03300

DUST-CAP, 3/8" RED MALE

1EA

32

40228723

8043K-03300

DUST-CAP, 3/8" BLACK MALE

1EA

33

40228722

8043B-03300

DUST-CAP, 3/8" BLUE MALE

1EA

34

40228699

50135-0700K

WEBBING 700L

1EA

35

40228697

50120-M270K

CABLE TIE, 270mm BLACK

1EA

- 30 -

Summary of Contents for LL4100

Page 1: ...CHNOLOGY PARTNER OPERATOR MANUAL LL4100 NON SELF LEVELING TYPE TRACTOR Model R4010 R4010H R4020 R4020H OPERATOR MANUAL PO Box 70 Battleboro NC 27809 Tel 252 984 0700 Fax 252 984 0701 www lstractor com...

Page 2: ...cal harm deadlock resulting damages or other losses Right To Make Design and Product Changes Right To Make Design and Product Changes Right To Make Design and Product Changes Right To Make Design and...

Page 3: ...ment review this manual and all safety messages contained within 2 This safety symbol indicates important safety messages in this manual When you see this symbol carefully read the message that follow...

Page 4: ...Torque Tightening Chart 24 Parts IIlustrations 25 General Information 25 Mounting Frame Assembly 26 Grill Assembly 27 Boom Assembly 28 Hydraulic piping T Type 29 Hydraulic piping H Type 31 Quick Atta...

Page 5: ...njury or death Follow all safety operating and service instructions Replace damaged or illegible safety labels See following pages for required labels ROPS AND SEAT BELT ROPS AND SEAT BELT ROPS AND SE...

Page 6: ...der attachments and equipment application Move and turn the tractor at low speeds Carry loader boom at a low position during normal operation Never travel at high speeds with bucket loaded Use caution...

Page 7: ...lifting Always follow lifting instructions included with these attachments SLOPES SLOPES SLOPES SLOPES Stay off of slopes too steep for safe operation Shift down before you start up or down a hill wit...

Page 8: ...essure and remove key before leaving operator s seat Make sure all parked loaders on stands are on a hard level surface with all safety devices engaged to prevent loader from falling and being damaged...

Page 9: ...a soft cloth If a component with a safety decal s affixed is replaced with a new part make sure new safety decal s are attached in the same location s as the replaced components Mount new safety deca...

Page 10: ...Digging Depth Below Grade 150 mm 5 9 J Overall Height in Carry Position 1 280 mm 50 4 L Depth of Attachment to back of inner shell 592 mm 23 3 M Height of Attachment 581 mm 22 9 N Depth of Attachment...

Page 11: ...e due to unknown and varying conditions However through experience and these instructions you should be able to develop operating procedures suitable to your particular situation The photos illustrati...

Page 12: ...ctor Operator s Manual maintenance section for instructions regarding tractor hydraulic system maintenance Additional counterweight requirements will vary 11 CAUTION CAUTION CAUTION CAUTION The tracto...

Page 13: ...Loader Operation Initial Loader Operation Initial Loader Operation CAUTION CAUTION CAUTION CAUTION We urge you to follow this advice 1 Read and understand this manual as well as the Tractor Operator s...

Page 14: ...aded Bucket Transporting a Loaded Bucket Backfilling Backgrading Backfilling Backgrading Backfilling Backgrading Backfilling Backgrading Controlled Rate of Loader Functions Controlled Rate of Loader F...

Page 15: ...position that prevents movement of loader or bucket When the control valve is released from the work position the spool will return to neutral Important Important Important Important Contaminates in...

Page 16: ...ucket cutting edge touch the ground Pull the control lever to raise the loader until the post Adjust the bucket until the bottom surface of bucket touch the ground Move the tractor backword slowly and...

Page 17: ...ch other Align the latch pin holes with moving the 16 Insert the latch pins block Be sure to check the pin welded of post is slightly higher than the hook on mounting frame Stop the engine and move th...

Page 18: ...raulic system as outlined in the Tractor Operator s Manual When checking hydraulic system oil level the loader should be on the ground and bucket fully retracted all cylinders in retracted position Lo...

Page 19: ...fied in Tractor Operator s Manual Tire Inflation Check Weekly 50 hours Loader Pivot Points Lubricate Daily 10 hours Loader Hydraulic Lines Hoses Connections Check for leaks wear Daily 10 hours Lift an...

Page 20: ...wrong Cylinders operate in wrong Cylinders operate in wrong Cylinders operate in wrong direction relative to control direction relative to control direction relative to control direction relative to...

Page 21: ...heck hoses and tubelines for evidence of restriction Lift cylinder piston assembly leakage Check cylinders for leakage Repair as needed Relief valve erratic or set below specifications Check and reset...

Page 22: ...od of time an extended period of time an extended period of time is a normal condition is a normal condition is a normal condition is a normal condition Control valve internal leakage Replace control...

Page 23: ...de is uneven side to side Bucket is not level to ground Check rear tire inflation and adjust to level bucket to ground Bucket cutting edge wear Bucket cutting edge wear Bucket cutting edge wear Bucket...

Page 24: ...HYDRAULIC SYSTEM SCHEMATIC 23 23...

Page 25: ...ON HEAD MARKING ON HEAD SAE 2 SAE 2 SAE 2 SAE 2 SAE 5 SAE 5 SAE 5 SAE 5 SAE 8 SAE 8 SAE 8 SAE 8 Diameter Inches SAE Bolt Head Identification 24 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297...

Page 26: ...ates the interchangeabillty of parts due to design change Due to our policy of continuously improving products The information contained herein is subject to change withour notice indicates that eithe...

Page 27: ...16 FT621 11200 02 MOUNTING FRAME RH 1SET 11 03 23 3 40228787 FT612 11300 CROSS BAR 1SET 4 40228788 FT612 11400 REAR FRAME LH 1SET 5 40228789 FT612 11500 REAR FRAME RH 1SET 8 40228625 10191 M140F A0 HE...

Page 28: ...SET 40228790 FT612 11600 01 Grill Guard Top 1SET 10 01 27 40228790 FT612 11600 02 Grill Guard Top 1SET 10 09 08 3 40228616 10191 M1205 40 Hex Bolt M12 1 75P 40L 2EA 4 40228655 14011 03000 R PIN 3 2EA...

Page 29: ...T 1SET 6 40228857 LTS19 51340 LINK W A BUCKET 1SET 7 40228651 10321 M2400 WASHER PLAIN M24 4EA 8 40228661 14124 25130 N PIN ASS Y M24 1 5P 130L 8SET 9 40228659 14124 25095 N1 PIN ASS Y M24 1 5P 95L 4S...

Page 30: ...HYDRAULIC PIPING NON SELF LEVEL T TYPE 06 19 09 LL4100 LL4100 LL4100 LL4100 29...

Page 31: ...4 3 4 16UNF 600L 3 8 1SET 14 40228754 80620 12009 HOSE ASS Y 454 3 4 16UNF 4 3 4 16UNF 600L 3 8 1SET 14 40228754 80620 12009 HOSE ASS Y 454 3 4 16UNF 4 3 4 16UNF 600L 3 8 1SET 15 40228738 80620 03006...

Page 32: ...HYDRAULIC PIPING NON SELF LEVEL H TYPE LL4100 LL4100 LL4100 LL4100 31...

Page 33: ...F 350L 3 8 1SET 14 40230678 80620 01003 HOSE ASS Y 4 3 4 16UNF 4 3 4 16UNF 550L 3 8 1SET 15 40230687 80620 03027 HOSE ASS Y 4 3 4 16UNF 2 3 4 16UNF 350L 3 8 1SET 16 40228744 80620 03026 HOSE ASS Y 4 3...

Page 34: ...46402 PLATE GUIDE 2 6 40230851 LTS21 46403 WASHER 1 2 7 40230852 LTS21 46404 WASHER 2 2 8 40230853 LTS21 46405 PIN 31 5 112L 2 9 40230615 14031 10030 SPRING PIN 10 30L 4 10 40230854 LTS21 46407 SPRING...

Page 35: ...HYDRAULIC CONNECTING DN2 35...

Page 36: ...3 4 16UNF Hose x PF1 2 O Ring 90 1EA 17 40228755 81300 0P018 O RING 1 2 3EA 18 40228652 103C0 C0330 Washer Copper 3 8 1EA 19 40228653 103E1 C0110 Washer Seal 1 2 1EA 20 40228720 80410 T3360 Quick Cou...

Page 37: ...HYDRAULIC CONNECTING WALVOIL LL4100 LL4100 LL4100 LL4100 37...

Page 38: ...RING 1 2 3EA 18 40228652 103C0 C0330 Washer Copper 3 8 1EA 19 40228653 103E1 C0110 Washer Seal 1 2 1EA 19 40228653 103E1 C0110 Washer Seal 1 2 1EA 20 40228720 80410 T3360 Quick Coupler PT3 8 Male 4EA...

Page 39: ...1 40228821 IA50 3055 COVER INNER ASS Y No 3 7 1 3 40228825 IC50 3055 COVER INNER 50x30x55L 1 4 40228765 DSSD R030 DUST SDR 30x38x5 6 5 1 5 40228879 UPIS I030 PACKING U ISI 30x40x6 1 6 40228767 DU03 0...

Page 40: ...23 IA60 3555 COVER INNER ASS Y No 3 8 1 3 40228827 IC60 3555 COVER INNER 60x35x55L 1 4 40228766 DSSD R035 DUST SDR SDR 35x43x5 6 5 1 5 40228884 UPSK Y035 PACKING U SKY 35x45x6 1 6 40228880 UPIS I035 P...

Page 41: ...0x70x37L 1 40228823 IA60 3555 COVER INNER ASS Y No 3 8 1 3 40228827 IC60 3555 COVER INNER 60x35x55L 1 4 40228766 DSSD R035 DUST SDR 35x43x5 6 5 1 5 40228884 UPSK Y035 SKY 35X45X6 1 6 40228880 UPIS I03...

Page 42: ...0x70x37L 1 40228823 IA60 3555 COVER INNER ASS Y No 3 8 1 3 40228827 IC60 3555 COVER INNER 60x35x55L 1 4 40228766 DSSD R035 DUST SDR 35x43x5 6 5 1 5 40228884 UPSK Y035 SKY 35X45X6 1 6 40228880 UPIS I03...

Page 43: ...CALS LL4100 LL4100 LL4100 LL4100 CAUTION CAUTION CAUTION CAUTION Read and refer to the Tractor Operation Manual or Decals on the Tractor and Loader Decals on as shown Refer to category Safety decals 4...

Page 44: ...DESCRIPTION DESCRIPTION QTY QTY QTY QTY I C I C I C I C SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE 1 40230653 3104E 00010 NAME PLATE 1 2 40264192 3101E 00412 DECAL MODEL LL4100 RH 1 3...

Page 45: ...or Preparations CAUTION See your Loader Operator s manual for Safety Precautions and Tractor Preparations STEP 1 Position tractor on hard level surface STEP 2 Release loader bucket and mount kit box f...

Page 46: ...Head Bolt M14x2 0Px60L 4EA Hex Head nut M14x2 0P 4EA Spring Washer 14 4EA 47 Spring Washer 14 4EA Hex Head Bolt M14x2 0Px45L 4EA Spring Washer 14 4EA STEP 6 Install Boom Ass y Hang the groove on the p...

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