TROUBLE SHOOTING
PROBLEM
PROBLEM
PROBLEM
PROBLEM
POSSIBLE CAUSE
POSSIBLE CAUSE
POSSIBLE CAUSE
POSSIBLE CAUSE
CORRECTION
CORRECTION
CORRECTION
CORRECTION
Low hydraulic fluid level. Check and replenish hydraulic fluid.
Cold hydraulic fluid.
Allow hydraulic system to warm up to operating
temperature.
Engine R.P.M. too
slow(hydraulic pump
R.P.M. too slow).
Increase engine speed to obtain satisfactory
loader operation.
Excessive weight in
bucket. Material weight
exceeds maximum
specified loader capacity.
Reduce material load.
Control valve linkage
binding/defective.
Check control valve linkage and repair if
worn/defective.
Aeration of hydraulic
fluid
Refer to "Aeration of Hydraulic Fluid".
Quick disconnect coupler
restriction or coupler
"Flow checks"
Check coupler connections. Repair or replace.
Hydraulic hose or
tubeline
restriction(hoses/tubline)
kinked or pinched.
Check hoses and tubelines for evidence of
restriction.
Lift cylinder piston
assembly leakage.
Check cylinders for leakage. Repair as needed.
Relief valve erratic or set
below specifications.
Check and reset relief valve. Setting as needed.
Control valve leaking
internally.(hypassing fluid
within valve).
Replace control valve and recheck operation.
Inadequate hydraulic
pump capacity.
Refer to "Hydraulic Pump Capacity Inadequate"
Engine R.P.M. too slow.
Increase engine R.P.M.
Excessive load - material
weight exceeds specified
loader capacity.
Reduce Load.
Relief valve setting
below specifications.
Check and reset relief valve setting as needed.
Lift cylinder piston
assembly leakage.
Check cylinders for leakge. Repair as needed.
Control valve leaking
internally
Replace control valve and recheck operation.
Hydraulic pump
defective.
Refer to "Hydraulic Pump Capacity Inadequate".
Slow or erratic lift
Slow or erratic lift
Slow or erratic lift
Slow or erratic lift
Inadequate lifting capacity
Inadequate lifting capacity
Inadequate lifting capacity
Inadequate lifting capacity
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Summary of Contents for LL4100
Page 24: ...HYDRAULIC SYSTEM SCHEMATIC 23 23...
Page 30: ...HYDRAULIC PIPING NON SELF LEVEL T TYPE 06 19 09 LL4100 LL4100 LL4100 LL4100 29...
Page 32: ...HYDRAULIC PIPING NON SELF LEVEL H TYPE LL4100 LL4100 LL4100 LL4100 31...
Page 35: ...HYDRAULIC CONNECTING DN2 35...
Page 37: ...HYDRAULIC CONNECTING WALVOIL LL4100 LL4100 LL4100 LL4100 37...