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How-To Document 

Updated on: 

11/13/2008 

By:Christopher Ware 

 

Page 1 of 13 

 

Problem/Procedure Description

 

 

 

How to exchange the head unit on the S62 and S100 

 

Requirements 

 

 

T20 torque wrench (provided with the head unit) 

 

T10 torque wrench (provided with the head unit) 

 

T9 torque wrench (provided with the head unit) 

 

#2 phillips screw driver 

 

jewelers flat head screw driver 

 

Large tip flat head screw driver 

 Tape 

 

Fiducial recognition camera (may be sent with head unit if a camera system was not purchased) 

 

U-Eye camera software (provided with camera) 

 Boardmaster 

5.0 

 

Problem/Procedure Solution

 

 

1. Setup 

a.  Switch the machine on and start boardmaster 
b.  When prompted enter the tool status 
c.  If there is a tool loaded, right click on the tool select drop down menu. 

i.  When prompted to place the tool into the tool box, select yes. 

ii.  When prompted to move the machine to the pause position, select no. 

iii.  On the tool position window that appears, press OK. 

iv.  Move the machine to the exchange position. 

d.  Move the machine head 150mm to the right (along the X axis). 
e.  Shut down boardmaster 
f. 

When prompted to discontinue communications with the machine, select yes. 

g.  When prompted to move the machine to the reference point, select no. 
h.  Turn machine power off. 

2.  If installed, remove the camera. 

a.  With a small flat head screw driver, unscrew the two (2) screws on the USB cable connector 

(A in picture below) 

b.  Disconnect the USB cable from the camera 
c.  Disconnect the blue connector from the camera to the spindle control box. 

(C in picture below) 

d.  With the T10 torque wrench, unscrew the two (2) T10 screws mounting the camera to the motor 

block. 
(B in picture below) 

e.  Remove the camera and set it aside. 

Summary of Contents for ProtoMat S62

Page 1: ...p down menu i When prompted to place the tool into the tool box select yes ii When prompted to move the machine to the pause position select no iii On the tool position window that appears press OK iv...

Page 2: ...0 torque wrench loosen and remove the two 2 T10 torque screws holding the heat sink plate in place c Pull the exhaust hose off of the working depth limiter d With the T10 torque wrench loosen and remo...

Page 3: ...from the connector g With the T10 torque screw loosen and remove the torque screw that connects the cable chain ground wire to the head unit h Lift the black ribbon cable up and secure with tape i Wit...

Page 4: ...on on the z axis slide i There are two guide pins on the back of the machine head that will fit into holes on the base unit b Insert and tighten the three 3 T20 torque screws c Loosen and remove the t...

Page 5: ...d Remove vacuum table a Switch on the machine and start boardmaster i When prompted enter the tool status b Move the machine to the pause position c Remove the white underlay material from the vacuum...

Page 6: ...ings h Press the unlock button i Uncheck the vacuum table check box in the upper portion of the window j Press the OK button Note The machine will move to the exchange position k When prompted enter t...

Page 7: ...ip this step if you have a vacuum table Caution If you do not have a vacuum table and do not complete this step there is a possibility of damaging the table top and or head unit along with breaking th...

Page 8: ...to the configuration menu and select tool box g In the window that appears click on service h Enter bmaster as the password and press OK i Press the main clamp open button j Lift the machine hood and...

Page 9: ...the home position n Move the machine 150mm to the right along the X axis o Place the brown plastic strip in the center channel underneath the drill tip p Go to the configuration menu and select settin...

Page 10: ...nd into the command line and press the send button i PU w Form step 8 u if the tip breaks or is not touching the plastic strip proceed to step 9 x From step 8 u if the tip makes a small groove in the...

Page 11: ...T10 torque screws on the vacuum hose holder g Attach the bottom vacuum hose from the hose holder to the left side of the working depth limiter 9 If previously installed mount the vacuum table a Move...

Page 12: ...he tool status 10 Mount the camera system a See the installation document installing the fiducial recognition camera b This document comes with the camera 11 Adjust camera offset a Re attach the black...

Page 13: ...ge 13 of 13 References LPKF Technical Support how to set camera offset document how to align toolbar on S series document how to drill set pins document Created on 10 16 2008 1 11 00 PM Created by Chr...

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