LPKF ProtoMat S103 Manual Download Page 1

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LPKF ProtoMat S

Manual

Order Code: 1000447

Summary of Contents for ProtoMat S103

Page 1: ...LPKF ProtoMat S Manual Order Code 1000447...

Page 2: ......

Page 3: ...ProtoMat S Manual Version 0 9 English LPKF Laser Electronics AG Osteriede 7 D 30827 Garbsen Germany Phone 49 5131 7095 0 Fax 49 5131 7095 90 Email info lpkf com...

Page 4: ...011 LPKF AG This document and its contents in whole and in part are subject to copyright The reproduction translation or duplication of the contents as photocopy or any digital form requires written p...

Page 5: ...tion To facilitate the reading and understanding of the document information text attributes text notations and text structures are used The text attributes highlighting inside this document are defin...

Page 6: ...d for any information about the optimal solution for a realisation of a specific function or operation Note The memo will be used for any additional information about a function or operation step Copy...

Page 7: ...oMat S103 18 2 Safety notes 21 2 1 Device safety 21 2 2 General safety notes 23 3 Functional description 25 3 1 Function 25 3 1 1 Permitted machining materials 25 3 2 Equipment design 26 3 2 1 Housing...

Page 8: ...6 2 Start system 48 6 2 1 Tool status monitoring 49 6 2 2 Grafical user interface 50 6 2 2 1 Menu bar 51 6 2 2 2 Function bar 52 6 2 3 Window Processing 53 6 2 3 1 Manual control of the mill drill hea...

Page 9: ...action 86 7 Troubleshooting 87 8 Maintenance servicing 89 8 1 Regular maintenance 89 8 2 Maintenance 90 9 Storage 91 9 1 Shutdown 91 9 2 Storage 91 9 2 1 Disposal 92 10 Appendix 93 10 1 Tools and cons...

Page 10: ...Content ProtoMat S 8 HB V0 9 Mrz 11 2011 LPKF AG ddd...

Page 11: ...solution of 0 25 m this machine provides highest precision The extensive equipment and the high grade of automation as e g automatical exchange of tools head illumination and a camera for detection of...

Page 12: ...e of delivery of the ProtoMat S Series includes Tab 1 Scope of delivery Quantity Description 1 ProtoMat S series inclusive sound proof housing 1 Power cable with safety plug 230 V AC length 1 5 m 1 Po...

Page 13: ...s 1 Status Light 1 3 2 Provided components of the operator The following components are not included in the delivery and have to be provided by the operator 1 3 2 1 Control computer A control computer...

Page 14: ...ng characteristics has to be supplied by the operator Tab 2 Data for dust extraction Attribute Data Exhaust power 0 280 m 3 h Low pressure 20 000 Pa Connecting adapter 50 mm Sound level 62 dB A Collec...

Page 15: ...r 0 mod_1255007908120_2058 docx 3741 2 1 4 Manufacturer LPKF LPKF Laser Electronics AG Osteriede 7 D 30827 Garbsen Germany Phone 49 0 5131 70 95 0 Fax 49 0 5131 70 95 90 Email info lpkf com Internet h...

Page 16: ...on the market Parts or modifications installed afterwards by the operator are not taken into consideration Any subsequent modification shall invalidate the declaration for this product The following...

Page 17: ...AG HB V0 9 Mrz 11 15 1 The following EC guidelines are applied EMC guideline 2004 108 EG Directive 2006 95 EC relating to electrical equipment designed for use within certain voltage limits Location G...

Page 18: ...fication shall invalidate the declaration for this product The following harmonized standards are applied EN 60204 1 2007 Safety of machinery Electrical equipment of machines Part 1 General requiremen...

Page 19: ...AG HB V0 9 Mrz 11 17 1 The following EC guidelines are applied EMC guideline 2004 108 EG Directive 2006 95 EC relating to electrical equipment designed for use within certain voltage limits Location G...

Page 20: ...ification shall invalidate the declaration for this product The following harmonized standards are applied EN 60204 1 2007 Safety of machinery Electrical equipment of machines Part 1 General requireme...

Page 21: ...AG HB V0 9 Mrz 11 19 1 The following EC guidelines are applied EMC guideline 2004 108 EG Directive 2006 95 EC relating to electrical equipment designed for use within certain voltage limits Location G...

Page 22: ...Product description ProtoMat S 20 HB V0 9 Mrz 11 2011 LPKF AG 1...

Page 23: ...r to life due to electrical shock Missing or inadequate electrical fuse protection may cause deadly current strokes and or fire Never bypass any fuses Use only the fuses recommended by the manufacture...

Page 24: ...uts and stab wounds whenever used improperly Always store the tools in their toolbox and protect the toolbox against unauthorised usage ATTENTION Risk of injury The opened soundproof cover may close a...

Page 25: ...e the machine only according to intended usage Never operate the machine in an environment with danger of fire or explosions Only operate the machine in proper condition Make a visual check before any...

Page 26: ...Safety notes ProtoMat S 24 HB V0 9 Mrz 11 2011 LPKF AG 2...

Page 27: ...Permitted machining materials For reliable and safe operation of the circuit board plotter ProtoMat S we recommend original LPKF consumables These articles are available with good value as multilayer...

Page 28: ...1 2011 LPKF AG 3 3 2 Equipment design ProtoMat S series circuit board plotters are constructed equally in principle to facilitate upgrades as simple as possible 3 2 1 Housing Fig 3 Front view 1 Soundp...

Page 29: ...at S Functional description 2011 LPKF AG HB V0 9 Mrz 11 27 3 Fig 4 Back view 1 Interfaces 2 Suction pipe with connector for extraction tube Fig 5 Interfaces 1 USB port 2 LPKF ports 4 x SUB D 25 pin 1...

Page 30: ...Mat S 28 HB V0 9 Mrz 11 2011 LPKF AG 3 3 2 2 Working area Fig 6 Working table 1 Mill drill head 2 Working table Fig 7 Vacuum table 1 Mill drill head 4 Connector 2 Vacuum table 5 Pressure meter 3 Vacuu...

Page 31: ...3 2 3 1 ProtoMat S43 Fig 8 Mill drill head ProtoMat S43 1 Status LED 4 Milling depth adjustment manual 2 Manual Z direction adjustment 5 Open close collet chuck manual 3 Tool holder Tab 5 LED signalli...

Page 32: ...3 3 2 4 Mill drill head 3 2 4 1 ProtoMat S63 103 Fig 9 Mill drill head ProtoMat S63 S103 1 Status LED 2 Tool holder 3 Camera Tab 2 LED signalling ProtoMat S63 S103 LED Signal ON The circuit board plot...

Page 33: ...Functional description 2011 LPKF AG HB V0 9 Mrz 11 31 3 Fig 10 Tool holder unit 1 Tool holder 2 Tool e g Spiral drill 0 2 mm Fig 11 Camera 1 Camera 3 Connector for dispenser 2 Ring light 4 Objective 1...

Page 34: ...ates Perforation of flat materials Milling of cut outs and outlines The following materials are permitted for this circuit board plotter GFK or CFK base material PTFE or ceramic filled base material W...

Page 35: ...may cause hazards for body and life of the operator or third persons or impairments of the device or other material assets The manufacturer is not liable for damages that occur by improper use or the...

Page 36: ...perature Range from 15 to 25 C Permissible atmospheric humidity Up to 60 Workplace noise level 71 dB A devoid of noise level dust extraction Motor mill drill head Three phase motor Range of speeds Up...

Page 37: ...xtraction Motor mill drill head Three phase motor Range of speeds Up to 60 000 min 1 variable Processing speed 150 mm s Drilling capacity 150 strokes per minute Tool change mechanism Automatically Num...

Page 38: ...extraction Motor mill drill head Three phase motor Range of speeds Up to 100 000 min 1 variable Processing speed 150 mm s Drilling capacity 150 strokes per minute Tool change mechanism Automatically N...

Page 39: ...board plotter that extracts fine particles in a fine particle filter Pos 13 ED_Technische_Dokumentation 2_Bedienungsanleitung Maschine RP_Fr sbohrplotter ProtoMat_S_Serie ProtoMat_S_Serie_IIG Kapitel...

Page 40: ...Functional description ProtoMat S 38 HB V0 9 Mrz 11 2011 LPKF AG 3...

Page 41: ...s at large distances the circuit board plotter has to be stored in the delivered covering box The covering box has to be placed and fixed on an euro pallet For transports at short distances the circui...

Page 42: ...Transport and storage ProtoMat S 40 HB V0 9 Mrz 11 2011 LPKF AG 4...

Page 43: ...table underground that crashes may harm operators due to vibrations and machine powers that may occur during processing of a work piece The machine must be placed on a solid surface The circuit board...

Page 44: ...low the instructions step by step Now the circuit board plotter is unpacked and ready for installation Pos 18 ED_Technische_Dokumentation 2_Bedienungsanleitung Maschine RP_Fr sbohrplotter ProtoMat_S_S...

Page 45: ...1 Remove the transport lock Fig 13 Transport lock 1 Foam mat 2 Security tape Removal of the transport locks 1 Take a side cutter and open the security tape 2 2 Remove the security tape 2 and dispose...

Page 46: ...stalled take the pre installed USB cable of the camera and connect it to the PC free USB slot 3 Take the RS232 cable and connect the circuit board plotter to the dust extraction 4 Open the soundproof...

Page 47: ...tem in the same sequence I Switch on the PC control unit II Switch on the dust extraction and set the operation mode to automatic or constant operation III Switch on the circuit board plotter System s...

Page 48: ...Tweezers System start up 1 Take a tweezers and clamp the dummy tool 2 For machines with mechanically lock Turn the adjustment screw of the collet chuck For machines with automatic lock The software o...

Page 49: ...s always three phases Phase I System start The circuit board plotter the PC and the dust extraction have to be activated and the control software CircuitPro has to be started Phase II Execute the prod...

Page 50: ...ction will be activated and deactivated by the circuit board plotter System start 1 Check all connection cables and tubes Exchange damaged cables or tubes at once 2 Open the soundproof hood of the sou...

Page 51: ...en the connected circuit board plotter is detected by CircuitPro the following message is shown Fig 18 Check active tool 1 Click None if no tool is clamped into the collet chuck or 1 Click Tool From T...

Page 52: ...Function 1 Menu bar The individual program menus can be accessed via the menu bar 2 Function bar The function bar contains several functions for the control of the circuit board plotter and modificati...

Page 53: ...ert The menu Insert provides program functions to insert tool paths or work areas Toolpath The menu Toolpath includes the functions isolate tool path and process contours Modify The menu Modify offers...

Page 54: ...and opens several tool change functions Layouts Change the main window The user can switch over from CAM view to machining view Insert Several object functions Edit Several tool path functions Standa...

Page 55: ...pitel_6_Bedienung 6_02_03_Fenster_Processing 0 mod_1267196689265_2058 docx 6498 3444444 6 2 3 Window Processing The connected circuit board plotter is controlled via the menu window Processing Fig 22...

Page 56: ...ntry box X Y step size and click X to move the mill drill head to the left side or click X to move the mill drill head to the right side Type a value into the input field X Y step size and click Y to...

Page 57: ...mera The individual buttons have the following functions No Description 1 Click Mill drill head to move the mill drill head with mounted tool to the current camera position 2 Click Camera to move the...

Page 58: ...Click the selection field Phase and select a machining phase The individual buttons have the following functions No Description 1 Click Start processing to start the complete machining process 3 Sele...

Page 59: ...idual buttons have the following functions No Description 1 Click Home Position to move the mill drill head to the home position 2 Click Move by mouse position and the mill drill head follows the curr...

Page 60: ...wing functions No Description 1 Click Lift head up down to lower the mill drill head 2 Click Motor on off to start or stop the motor The symbol changes correspondingly from a green triangle 90 positio...

Page 61: ...nden 0 mod_1267453299757_2058 docx 6550 2 6 3 Establish a connection As a first step a connection between the PC and the circuit board plotter has to be established Establish a connection Fig 28 Selec...

Page 62: ...cuit board plotter was detected and its data will be transmitted the CircuitPro user interface opens Fig 31 User interface Now the circuit board plotter is ready for operation Pos 24 ED_Technische_Dok...

Page 63: ...to the reference holes 5 Place the production material on the underlay in a way that the pivots fit into the reference holes 6 Check the production material The head of the reference hole pivots must...

Page 64: ...ircuit board plotters without tool exchange appliance The tool magazine of the circuit board plotter can house up to 15 different tools The position of each tool is displayed in the window Machining v...

Page 65: ...the tool exchange appliance Fig 34 Tool exchange 2 Click Change tool The following window is displayed Fig 35 Tool setup 3 Select a free position of the entry field Tools and specify the tool Note A s...

Page 66: ...the colour coding definitions Tab 13 Tool position display code Display Definition Filled coloured circle The tool position is equipped with a mill or drill tool The displayed colour is according to t...

Page 67: ...e motor is activated deactivated by a clicking the start button as well Note The tools available allow drilling of round holes with a max diameter of 3 mm ATTENTION Health hazard During machining proc...

Page 68: ...orking table Fig 37 Machining view select tool 2 Select a drilling tool 3 Move the mill drill head to the start position Fig 38 Adjust position Type a value into the input filed X Y step size and clic...

Page 69: ...up down The mill drill head is lowered and the corresponding drilling hole is created After this process the mill drill head returns to the rest position 6 Click on Motor on off The drilling spindle...

Page 70: ...tool An insufficient material removal between the PCB tracks may cause malfunctions of the printed circuit board For the conical milling tools like UniversalCutter and MicroCutter the milling depth is...

Page 71: ...PKF AG HB V0 9 Mrz 11 69 6 ATTENTION Risk of injury The used tools are sharp edged and cause cut or stab wounds when used improperly Store the tools always in the toolbox and secure the toolbox agains...

Page 72: ...r screw 1 Preparative activities are described in detail on page 61 The PCB material is fixed on the working table Fig 40 Mill drill head 2 Adjust the milling depth with the micrometer screw 1 3 Produ...

Page 73: ...PCB material is fixed on the working table Fig 42 Machining view select tool 2 Select a milling tool 3 Move the mill drill head to start position Fig 43 Set position Click X X Y or Y until the start...

Page 74: ...ording to the milling depth setting 6 Click X X Y or Y until the final position is reached Now the milling track is produced 7 Click on Lift up down head The mill drill head will be lift up 8 Click on...

Page 75: ...prepared CBF file the tools are selected and the drill holes and milling paths are produced ATTENTION Health hazard During machining of work pieces harmful fine particles and gases may occur which can...

Page 76: ...assembled using the Process Planning Wizard Generate production data Fig 45 Start wizard 1 Click Wizards Process planning wizard The following window is shown Fig 46 Process planning wizard 2 Edit the...

Page 77: ...t S Operation 2011 LPKF AG HB V0 9 Mrz 11 75 6 If all settings have been made the following window is shown Fig 47 Summary 4 Click Done and the window will be closed Now the production process is conf...

Page 78: ...file Note CircuitPro processes always one CBF file Whenever you open a additional file all data is overwritten Open a CBF file 1 Click File Open The window Open is shown Fig 48 Window Open 2 Click th...

Page 79: ...ProtoMat S Operation 2011 LPKF AG HB V0 9 Mrz 11 77 6 Fig 49 Working area 1 Working area 2 PCB data Now the CBF file is loaded 1 2...

Page 80: ...tart when all settings for the PCB production have are entered completely Production process Fig 50 Start wizard 1 Click Wizard Board Production Wizard The following window is shown Fig 51 Process pla...

Page 81: ...ion is finished when all productions steps a run through and the following window is shown Fig 52 Process planning wizard 4 Click Finish to stop the board production process 5 Demount the board 6 Clea...

Page 82: ...arts With compressed air the solder paste will be applied point by point with precision and in small quantity Also applying SMD glue or other materials which can be filled into cartridges is called di...

Page 83: ...of the dispense set when requested by the wizard Assembling the dispense set Fig 54 Dispense adapter 1 Take the dispense adapter and loosen the upper fastening nut 3 Pull out the empty cartridge 2 Tak...

Page 84: ...lighting system 1 The dispense device is ready to operate 6 9 2 Dispense process Note A production file with the prepared solder paste layer must be created before the dispense process can start Disp...

Page 85: ...se preparation wizard 6 Follow the instructions and click Next After all processing steps have been carried out the following window is shown Fig 58 Dispense preparation wizard finished 7 Click Done T...

Page 86: ...PKF AG 6 Fig 59 Start Dispensing wizard 9 Follow the instructions and click Next After all processing steps have been carried out the following window is shown Fig 60 Dispensing wizard finished 10 Cli...

Page 87: ...the current CBF file II Exit CircuitPro III Switch off the circuit board plotter IV Shutdown and switch off the PC V Switch off the dust extraction 6 10 1 Saving the CBF file Note Always save the curr...

Page 88: ...proof hood The circuit board plotter is switched off 6 10 3 1 Shutdown and switch off the PC Note Of course the PC can be left in action whenever the PC is used for other applications Shutdown the PC...

Page 89: ...cable between plotter and PC Fix the connector plug or exchange the USB cable Click Connect Check the USB settings of the operating system Click Connect No dust extraction No power supply Check the ma...

Page 90: ...Troubleshooting ProtoMat S 88 HB V0 9 Mrz 11 2011 LPKF AG 7...

Page 91: ...or tubes at once 2 Check the soundproof hood for visible damages 3 Open the hood and check the mill drill head and the working table for visible damages Contact the LPKF service immediately whenever...

Page 92: ...cause severe injuries Make sure that only one person operates the machine Protect the machine against unauthorised usage during maintenance and repair activities ATTENTION Risk of injury The opened h...

Page 93: ...mains cable 7 Install the transport locks 8 Place all the connection cables on the working table and close the hood Now the circuit board plotter is disassembled Note The PC and the dust extraction ha...

Page 94: ...et 3 Transport the euro pallet with a lift truck to the storage location 4 Protect the covering box with a foil or a suitable tarpaulin Now the circuit board plotter is stored 9 2 1 Disposal Note Lega...

Page 95: ...al PCB aluminium 1 8 38 2 00 115 838 End Mill cylindrical PCB aluminium 1 8 36 0 80 115 839 End Mill cylindrical PCB aluminium 1 8 36 1 00 115 840 End Mill cylindrical PCB aluminium 1 8 36 2 00 115 84...

Page 96: ...115 869 Spiral Drill cylindrical 1 8 38 2 95 115 870 Spiral Drill cylindrical 1 8 38 3 00 115 871 Furthermore LPKF offers tool sets 10 1 1 1 Tool set 1 8 Order code 115 909 Tab 17 Tool set 1 8 Tool sp...

Page 97: ...mables 10 1 2 1 Base material Tab 19 Base material Material Dimensions mm Copper m Quan tity Order code Base material FR4 420 x 297 x 1 5 18 18 10 106 398 Base material FR4 420 x 297 x 1 5 35 10 106 4...

Page 98: ...il for galvanics 229 x 305 x 0 2 5 1 119 571 Prepeg Typ 2125 275 x 200 x 0 1 2 119 572 Base material FR4 229 x 305 x 1 0 18 18 1 119 574 Base material 104 ML 229 x 305 x 0 36 18 18 1 119 575 Thin lami...

Page 99: ...m refinery electrolytes Used as a conductor for printed circuits copper foil readily bonds to insulating substrates accepts the printed resists and etches out to make printed circuits M Multilayer A p...

Page 100: ...44 Fig 15 Start up Logo 45 Fig 16 Dummy tool automatically or mechanic lock 46 Fig 17 Startup image 48 Fig 18 Check active tool 49 Fig 19 User interface 50 Fig 20 Menu bar 51 Fig 21 Function bar 52 F...

Page 101: ...Start wizard 78 Fig 51 Process planning wizard 78 Fig 52 Process planning wizard 79 Fig 53 Complete dispense set 80 Fig 54 Dispense adapter 81 Fig 55 Installed dispense set 81 Fig 56 Window Dispense 8...

Page 102: ...r dust extraction 12 Tab 4 Machining materials 25 Tab 5 LED signalling ProtoMat S43 29 Tab 2 LED signalling ProtoMat S63 S103 30 Tab 6 Technical data ProtoMat S43 34 Tab 7 Technical data ProtoMat S63...

Page 103: ...30 65 68 73 87 Collet chuck 87 connection cable 89 91 Connector 28 consumable 25 Control PC 56 cover 45 Cover knob 26 covering box 39 42 91 92 CPU 11 depth of penetration 68 Dielectric 97 Dispense 97...

Page 104: ...tor 58 motor speed 9 moving speed 9 Multi layer 73 multilayer 25 32 Multilayer 25 97 noise level 37 Objective 31 operating hours 90 Operating voltage 10 operation 33 operation mode switch 45 OS 45 pas...

Page 105: ...a ProtoMat S63 35 technical information 33 technical modifications 33 Throughplating 97 tool 22 23 31 55 63 64 65 68 73 tool change 65 68 73 tool exchange 9 tool exchange appliance 62 63 tool holder 3...

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