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1
WARNINGS .......................................................................................................................................................... 4
2
SYSTEM REPORT FORM ..................................................................................................................................... 5
3
INTRODUCTION ................................................................................................................................................... 8
PHOTO GALLERY ......................................................................................................................................................... 9
4
INSTALLING THE SOLAR ARRAY ....................................................................................................................... 11
4.1
Location of the Solar Array ............................................................................................................................ 11
4.2
Solar Array Assembly Methods ..................................................................................................................... 11
4.3
Solar Array Mounting Rack ............................................................................................................................ 11
4.4
Orienting the Solar Array to Solar South ....................................................................................................... 12
4.5
Setting the Solar Array Tilt Angle ................................................................................................................... 13
5
ELECTRICAL INSTALLATION ............................................................................................................................. 14
5.1
Controller, Junction Box, and Conduit .......................................................................................................... 14
5.2
Grounding and Lightning Protection ............................................................................................................ 16
5.3
Solar Array Wiring .......................................................................................................................................... 18
5.4
Solar Array Disconnect Switch in the Junction Box ...................................................................................... 19
5.5
Junction Box (Controller Input) Wiring .......................................................................................................... 20
5.6
Maximum RPM Setting .................................................................................................................................. 21
5.7
Submersible Pump Cable and Splice .......................................................................................................... 22
5.8
Wiring Order for Correct Rotation ................................................................................................................. 23
5.9
Low-Water Probe for Dry-Run Protection ..................................................................................................... 24
5.10
Automatic Control For Full-Tank Shutoff ....................................................................................................... 25
5.11
Battery-Based Systems ................................................................................................................................ 27
5.12
Pressurizing Systems .................................................................................................................................. 28
6
PREPARING TO INSTALL THE PUMP ................................................................................................................ 30
6.1
WARNINGS about Handling Helical Rotor Pumps ...................................................................................... 30
6.2
Drop Pipe ...................................................................................................................................................... 31
6.2
Safety Rope and Binding .............................................................................................................................. 32
6.4
Installation in a Surface Water Source ......................................................................................................... 33
6.5
Deep Well Setting — How Deep? ................................................................................................................ 34
6.6
Coping with Dirty Water Conditions ............................................................................................................. 34
6.7
Utilizing a Low-Production Water Source ..................................................................................................... 35
6.8
Installing the Pump Under a Windmill or Hand Pump Cylinder .................................................................. 35
7
IN-WELL ASSEMBLY AND INSTALLATION ........................................................................................................ 36
7.1
Rubber Spacers (Models -07, -10, -14, -20 only) ......................................................................................... 36
7.2
Machine Installation ...................................................................................................................................... 37
7.3
Hand Installation ........................................................................................................................................... 37
7.4
Sanitizing the Well ........................................................................................................................................ 38
8
OPERATING THE PUMP ..................................................................................................................................... 39
9
TROUBLE SHOOTING ........................................................................................................................................ 41
9.1
If The Pump Doesn’t Run ............................................................................................................................. 41
9.2
Inspect The System ...................................................................................................................................... 42
9.3
Electrical Testing ........................................................................................................................................... 43
9.3.1
Table of AC running current for PS200 and PS600 systems ................................................................................................................ 44
9.3.2
Table of AC running current for PS1200 systems .................................................................................................................................. 44
9.4
If The Pump Runs But Flow Is Less Than Normal ...................................................................................... 46
9.5
Problem Report Form ................................................................................................................................... 47
9.6
Electrical Testing Illustrated ......................................................................................................................... 50
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