4
5
D. Place header bar against bulkhead
ensuring header bar seal contacts bulkhead
and side seal is slightly exposed above
header bar.
E. Install 50mm bolt and clamp assembly into
factory hole, finger tighten.
F. Repeat on opposite side of header bar,
torque both bolts to 70 in-lbs (5.8 ft-lbs).
1: SIDE RAILS AND HEADER BAR INSTALL
(Continued)
NOTE:
For best adhesion, ensure air and
surface temperatures are above 60°
F.
C. Ensure side of box is clean, wipe surface
with alcohol pad. Apply side seal flush with
top of bulkhead.
IMPORTANT:
Save alcohol pad for later
use.
50mm bolt with
small clamp
Header bar
Exposed side seal
Side seal
Bulkhead
G. Install 60mm bolts and side rail clamp
assemblies into factory holes. Leave clamps
loose for now.
H. Position side rail with weather strip
against inside lip of box, safety strap hole
toward front of box. Push side rail forward
until it touches the header bar.
Top of side rail
flush with top of box
This surface
of the side rail
should be level
