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AC Triangle Wave Welding Output (27)

Reduced  heat input for same current setting. Especially useful for welding thin metal.

AC Square Wave (28)

Focused  arc for maximum penetration, fast travel speed with best directional control.

AC Sine Wave Welding Output (29) 

Traditional AC TIG welding wave form. Quieter, ‘soft’ arc characteristic.

TIG Arc Starting Modes
TIG HF/ Lift Ignition Modes (31,32)

For TIGwelding  process, contact of the torch tungsten to the workpiece will cause contamination of 
the tungsten and the workpiece that will adversely affect the weld quality, especially when the 
tungsten is electrically energised.

HF Ignition 

(High Frequency) sends a pulse of high energy electricity through the torch system that is 

capable of ‘jumping’ between the tungsten and the workpiece, ensuring arc starting without any 
contact between the tungsten and workpiece. The disadvantage of HF ignition is that the high ener-
gy electrical pulse creates significant electrical and radio signal interference, which limits its use 
around sensitive electronic equipment such as computers.  

Lift TIG

 Ignition is a compromise that minimises tungsten contamination while eliminating the electrical 

interference of HF start systems. Lift arc starting works by lightly resting the tungsten on the work piece, 
activating the torch trigger signal and then lifting the tungsten off. The control circuit will sense when 
the tungsten is removed from the work piece and send a low powered pulse of electricity through the 
tungsten that will cause the TIG arc to initiate. Because the tungsten is not ‘live’ when it is in contact 
with the work, contamination is minimised.

Program/Job Memory

The welding machine has 9 memory/ job spaces that parameters can be saved to for easy recall. 

To access a saved program, press and hold in the control knob (24) and the program number 1-9 will 
show on the display, the ‘JOB’  indicator will be lit. Adjust to the program number required by rotating 
the control knob. Once the program is accessed, it will automatically load. To return to normal 
parameter settings, press the control knob again (which will also load the selected program) To save
 parameters set as a program, press and hold the control knob for a few seconds and the display will 
blink. The settings are now saved in the last program  space that was selected. If setting parameters to 
save as a program, ensure that you start with a program number that the data is OK to overwrite, as 
the previous settings saved to that memory space will be lost.

Pulse welding

Pulse welding mode switches the welding output between a high and low current output in a cyclical 
manner. When used correctly this function has substantial benefits in the TIG welding process including 
greater weld penetration for less work heat input and greater control of the weld pool. 
The basic theory for setting the base current using pulse mode is that the base current should be 
sufficient to maintain the existing molten weld pool, while the peak current is sufficient to melt new

 metal in order to move/ expand the molten weld pool. Increased pulse frequency will have the effect 

of making the arc more tightly focused which is useful for fine stainless work and similar. 
Pulsing can also be used to help move the weld pool, this technique is useful for welding out of position 
or with materials that have higher viscosity weld pool. Higher pulse duty setting will give greater heat 
input, while lower pulse duty will have the opposite effect.

Water Cooling

The welding machine ca ne supplied with the integrated water cooler. The correct coolant to use is a 
mixture of Mono Propylene Glycol and water in   a 1:3 ratio (25%  propylene glycol. Pure water may 
be used as a coolant liquid, though it is not recommended for the long term reliability of the water
cooling system as it does not have the lubrication properties of glycol and does not provide protection 
against  freezing. Ready to use coolant fluid can be purchased from authorised Strata dealers.

Do not operate a water cooled torch without the cooling system operating!

Summary of Contents for Grand Tig 400 ACDC Pulse

Page 1: ...RAND TIG 400 ACDC PULSE IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your deal...

Page 2: ...n for MMA Welding 3 3 3 MMA Welding Troubleshooting 3 4 Installation Operation for TIG Welding 3 4 1 Set up installation for TIG Welding 3 4 2 Operation for TIG Welding 3 4 3 Remote current control 3...

Page 3: ...ring of the public supply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electr...

Page 4: ...monitors the oxide and helps better cleaning during aluminum welding Dual digital display meters for accurate pre setting and feedback of welding parameters output Up Down Button Remote Control on tor...

Page 5: ...current will be cut off It can self protect and prolong the using life Double purposes AC inverter TIG MMA and DC inverter TIG MMA Excellent performance on Aluminium alloy carbon steel stainless steel...

Page 6: ...king principle of GRAND TIG is shown as the following figure Three phase 380V work frequency AC is rectified into DC then is converted to medium frequency AC by inverter device IGBT module after reduc...

Page 7: ...splayed is indicated by the LEDs beside the display Current A Saved Setting JOB Time S Percentage and Frequency Hz If left inactive for several seconds display will revert back to main welding current...

Page 8: ...rent to increase 0 is Arc Force off 10 is maximum Arc Force This is practically useful for electrode types that have a higher operating voltage requirement or joint types that require a short arc leng...

Page 9: ...available in AC welding mode 27 28 29 Adjusts the balance as a percentage between the forward and reverse current cycles when welding in AC output mode The reverse part of the AC cycle gives the clea...

Page 10: ...uired by rotating the control knob Once the program is accessed it will automatically load To return to normal parameter settings press the control knob again which will also load the selected program...

Page 11: ...ead work piece is connected to the negative socket this is known as DCEP However various electrodes require a different polarity for optimum results and careful attention should be paid to the polarit...

Page 12: ...wer supply Wrong mode selected Check the MMA selector switch is selected 2 Porosity small cavities or holes resulting from gas pockets in weld metal Arc length too long Shorten the arc length Work pie...

Page 13: ...oltage welding power cable connected to the appropriate position not to pick the wrong voltage NOTE Secure the gas cylinder in an upright position by chaining them to a stationary support to prevent f...

Page 14: ...connected 11 Be shorted with 10 The button of UP DOWN input 12 Not connected Not connected 3 4 4 Tig Welding Techniques TIG Welding Fusion Technique Manual TIG welding is often considered the most dif...

Page 15: ...rare metallic element used for manufacturing TIG welding electrodes The TIG process relies on tungsten s hardness and high temperature resistance to carry the welding current to the arc Tungsten has...

Page 16: ...ssibility of the point falling off into the weld pool Electrode Included Angle Taper DC Welding Tungsten electrodes for DC welding should be ground longitudinally and concentrically with diamond wheel...

Page 17: ...g Check that correct type of tungsten is being used Check the balance control is not set too high on the balance reduce to lower setting 2 Contaminated tungsten Touching tungsten into the weld pool Ke...

Page 18: ...meter on the front panel of the welding power supply flick twice to indicate the synchronization is successful and complete Synchronization has to accomplish in 10s after the display is blank 4 Switc...

Page 19: ...wanders during welding Poor gas flow Check and set the gas flow between 10 15 l min flow rate Incorrect arc length Lower torch so that the tungsten is off of the work piece 2 5mm Tungsten incorrect o...

Page 20: ...arm connection to 20k ohm remote control potentiometer 5 Zero ohm minimum connection to 20k ohm remote control potentiometer 6 Not connected 7 Not connected 8 Trigger Switch Input 9 Trigger Switch Inp...

Page 21: ...e calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the reason please contact your local service repair station or distributor agen...

Page 22: ...tput The welding cable damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil or dust on the w...

Page 23: ...ow lamp thermal protection always on E09 Over heating Program in default Yellow lamp thermal protection always on Welding machine E10 Phase loss Yellow lamp thermal protection always on E11 No water Y...

Page 24: ...4 4 Electrical schematic drawing...

Page 25: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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