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Service manual Valiant treadmill V1.00

39

Flat cable J6

DB 25 J3

Signal

1 1

OUT3

3 2

GND

5 3

GND

7 4

INS

9 5

GND

11 6

SAFESW1

13 7

GND

15 8

SAFESW2

17 9

IN2

19 10

15

Volt

21 11 IN3
23 12

15

Volt

25 13

GND

2 14

OUT4

4 15

OUT0

6 16

OUT1

8 17 IN4

10 18

OUT2

12 19

GND

14 20 IN6
16 21

GND

18 22

GND

20 23

15

Volt

22 24

15

Volt

24 25 IN1
26 NC

GND

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Summary of Contents for ERGOMETERS

Page 1: ...Service manual TREADMILL ERGOMETERS 0344...

Page 2: ...d on the limitations of each individual the medical history and all other applicable circumstances Neither Lode BV nor her distributors take any responsibility for the final use of its equipment Contr...

Page 3: ...t External Output Type B Electrical Safety Separate collection of electric and electronic equipment Copyright Lode BV June 2009 all rights reserved Manufacturer information Lode BV Zernikepark 16 NL 9...

Page 4: ...someone is on the treadmill The belt could start moving immediately and sudden start and subsequent loss of balance could cause serious personal injury High voltage is present when the treadmill hood...

Page 5: ...AL ASSEMBLY VALIANT PLUS 932902 16 2 3 CONTROLUNIT ASSY 17 3 PROCEDURES 18 3 1 REPLACEMENT CONTROLLER BOARD 19 3 2 REPLACEMENT INSTRUCTION GRADE POTENTIOMETER 24 3 3 REPLACEMENT INSTRUCTION GRADE MOTO...

Page 6: ...Service manual Valiant treadmill V1 00...

Page 7: ...Service manual Valiant treadmill V1 00 7 1 Technical specifications...

Page 8: ...Phases Motor 1 8 kW DIMENSIONS L x B x H cm 213 x 90 x 135 cm WEIGHT 149 kg ENVIRONMENTAL CONDITIONS Operational temperature C F 14 40 C 57 104 F humidity non condensing 30 90 air pressure kPa 70 106...

Page 9: ...HEIGHT 850 MM optional SIDE HANDRAILS ADJUSTABLE optional height 791 954 mm width 440 975 mm PEDIATRIC FRONT HANDRAIL optional PEDIATRIC SIDE HANDRAIL optional height 600 763 mm width 440 975 mm ARM...

Page 10: ...two Phases Motor 1 8 kW DIMENSIONS L x B x H cm 213 x 90 x 135 cm WEIGHT 149 kg ENVIRONMENTAL CONDITIONS Operational temperature C F 14 40 C 57 104 F humidity non condensing 30 90 air pressure kPa 70...

Page 11: ...HEIGHT 850 MM optional SIDE HANDRAILS ADJUSTABLE optional height 791 954 mm width 440 975 mm PEDIATRIC FRONT HANDRAIL optional PEDIATRIC SIDE HANDRAIL optional height 600 763 mm width 440 975 mm ARM...

Page 12: ...n two Phases Motor 1 8 kW DIMENSIONS L x B x H cm 233 x 102 x 135 cm WEIGHT 170 kg ENVIRONMENTAL CONDITIONS Operational temperature C F 14 40 C 57 104 F humidity non condensing 30 90 air pressure kPa...

Page 13: ...XED HEIGHT 850 MM optional SIDE HANDRAILS ADJUSTABLE optional height 791 954 mm width 440 975 mm PEDIATRIC FRONT HANDRAIL optional PEDIATRIC SIDE HANDRAIL optional height 600 763 mm width 440 975 mm A...

Page 14: ...Service manual Valiant treadmill V1 00 14 2 Final assemblies...

Page 15: ...Part Number Description 1 1 932962 CONTROL UNIT 2 1 932935 STICKER VALIANT 3 1 932950 WALKING BELT 4 1 932951 DECK 5 2 932960 COVER EXTRUSION PROFILE 6 1 932321 ASSY ROLLER REAR 8 2 932934 STICKER SID...

Page 16: ...Description 1 1 932962 CONTROL UNIT 2 1 932935 STICKER VALIANT 3 1 932950 WALKING BELT 4 1 932951 DECK 5 2 932960 COVER EXTRUSION PROFILE 6 2 932981 BALL BEARING ROLLER 8 2 932934 STICKER SIDE BARS 9...

Page 17: ...er assy Partnumber Description 1 1 932149 COVER LEFT CONTROLUNIT 2 1 932937 KEYBOARD FOLIE CONTROL UNIT 3 1 932148 COVER RIGHT CONTROLUNIT 4 1 932952 MAGNET EMERGENCY SWITCH 5 1 932969 DUMMY PLUG EMER...

Page 18: ...Service manual Valiant treadmill V1 00 18 3 Procedures...

Page 19: ...3 11 Use a pair of tweezers to grab the end of the fishing tape fig 14 12 Pull out the fishing tape fig 15 13 Connect the new ribbon cable with tape to the fishing tape fig 16 14 Guide the cable throu...

Page 20: ...Service manual Valiant treadmill V1 00 20 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6...

Page 21: ...Service manual Valiant treadmill V1 00 21 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12...

Page 22: ...Service manual Valiant treadmill V1 00 22 Fig 13 Fig 14 Fig 15 Fig 16 Fig 17 Fig 18...

Page 23: ...Service manual Valiant treadmill V1 00 23 Fig 19 Fig 20 Fig 21 Fig 22...

Page 24: ...splayed In this case you should lift the rear end of the treadmill the opposite side of where the motor is located Place this end on a stable frame so you have space to work under the treadmill Fig 3...

Page 25: ...oard Fig 6 Enlarged If the treadmill is not is the highest position set U elevation by turning the potentiometer at 0 5 Volt and press the arrow up key till the grade indicates 25 The treadmill should...

Page 26: ...e manual Valiant treadmill V1 00 26 Fig 7 8 Potentiometer gear positioning When you switch on the Valiant the treadmill should first go to the lowest position Now you are able to start and use the tre...

Page 27: ...cs fig 1 2 3 Remove the plug from the grade motor out of the power supply fig 3 4 Remove the bolt from the side of the motor fig 4 5 Remove the bolt from the side of the axle fig 5 6 Turn the axle clo...

Page 28: ...Service manual Valiant treadmill V1 00 28 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6...

Page 29: ...s by using Philips screw driver 2 and ring spanner 10 see figure 12 12 Go to the output shaft which is the front roller of the treadmill Use Allen key 5 to remove the two screws left and right that ho...

Page 30: ...Service manual Valiant treadmill V1 00 30...

Page 31: ...Service manual Valiant treadmill V1 00 31...

Page 32: ...Service manual Valiant treadmill V1 00 32...

Page 33: ...Service manual Valiant treadmill V1 00 33...

Page 34: ...les h 5 Trackmaster RS232 Protocol in which data sent in M h will be displayed in Km h Switch on the Valiant Press and hold the two keys on the picture for 10 seconds and you will enter the service me...

Page 35: ...Service manual Valiant treadmill V1 00 35 4 Schematics and lay outs...

Page 36: ...Service manual Valiant treadmill V1 00 36...

Page 37: ...Service manual Valiant treadmill V1 00 37 5 Trouble shooting...

Page 38: ...ol board in the control unit You can take the connector out and make a short in stead of the two red wires Does it still show the message STOP on the display proceed with the following step Make sure...

Page 39: ...1 1 OUT3 3 2 GND 5 3 GND 7 4 INS 9 5 GND 11 6 SAFESW1 13 7 GND 15 8 SAFESW2 17 9 IN2 19 10 15 Volt 21 11 IN3 23 12 15 Volt 25 13 GND 2 14 OUT4 4 15 OUT0 6 16 OUT1 8 17 IN4 10 18 OUT2 12 19 GND 14 20...

Page 40: ...Service manual Valiant treadmill V1 00 40 6 Maintenance...

Page 41: ...n electronics Primary and secundary electronic circuits Options Software Firmware Software Firmware revision and or update Calibration Checking calibration dynamic Safety test We advise to do a safety...

Page 42: ...or two minutes how many times the marker passes a certain point at several different belt speeds In the table you will find how many counts pro 2 minutes you should measure Km hour Meters sec Miles ho...

Page 43: ...crease or decrease the constant no data value till you read no 09 in the display and press DATA ENTER 6 Now you are able to increase or decrease the number on the display 0 5 meter sec per digit e g i...

Page 44: ...ency reference Setting monitoring GREEN Fout Output frequency Monitor GREEN IOUT Output current Monitor GREEN MNTR Multi function Monitor GREEN F R Operator RUN Command FWD REV Selection GREEN LO RE L...

Page 45: ...t setting Factory settings Parameter and setting Parameter and setting N1 1 N41 100 N2 1 N42 0 N3 2 N43 0 1 N4 1 N44 0 N5 0 N45 1 N6 0 N46 13 N7 0 N47 1 N8 0 N48 10 N9 120 N49 0 N10 230 N50 0 N11 52 N...

Page 46: ...grade calibration during maintenance The grade should be within 1 If the grade of the Valiant is not within specifications check if the grade motor and grade potentiometer are working properly and ma...

Page 47: ...manual Valiant treadmill V1 00 47 But it can also be done as follows You can measure the height at a certain point o After that you can measure the length a on the floor The grade can be calculated as...

Page 48: ...tightener socket screws an equal number of turns clockwise until the walking belt when it is slowed down with your feet just stops slipping on the driven roller Then give both tightener socket screws...

Page 49: ...s made at a high speed To adjust the walking belt alignment use the left socket screw To make the belt move to the left side turn the socket screw anti clockwise When the walking belt moves too much t...

Page 50: ...st be about 10 mm To change the tension of the belt remove the locking nut on the spanner socket screw of the motor belt Turning the adjustment nut on the spanner socket screw will tilt the motor upwa...

Page 51: ...potentiometer fully clockwise seen from the left side of the Valiant Turn the bracket back to the position where both gear wheels connect Turn the gear wheel of the potentiometer half round anti cloc...

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