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Please Observe The Following 

 

1.1 Emphasized 

Sections 

 

  Warning! 

Refers to safety regulations and requires safety measures that protect the operator or 
other persons from injury. 

    

 

  Notice 

Gives recommendations for better handling of the unit during operation or adjustment 
as well as for service activities. 

 

1.2 

For Your Safety 

 

  For safe and successful operation of the unit, read these instructions completely.  If 

the instructions are not observed, the manufacturer can assume no responsibility. 
 

  Always wear goggles when operating with pressurized air. 

  

  Observe general safety regulations for the handling of chemicals such as Loctite® 

adhesives and sealants.  Observe the manufacturer’s instructions as stated in the 
Material Safety Data Sheet (MSDS). 
 

  While under warranty, the unit may be repaired only by an authorized Loctite® 

service representative.  

 

 

1.3 Items 

Supplied 

 

Carefully remove the unit from its shipping carton and inspect it for any signs of 
damage.  Any damage should be reported immediately to the carrier.  Refer to the list of 
supplied parts below and compare to the contents.  Report any missing parts promptly 
to the Loctite® customer service department at 1-800-LOCTITE or 1-800-562-8483. 
 

300 ml Cartridge Pusher 

1

 

Instruction Manual 

1 Fitting 

Kit 

 

 

 
 

 

3

Summary of Contents for 98022

Page 1: ...EQUIPMENT Operation Manual Loctite 300ml Cartridge Pusher Part Number 98022 ...

Page 2: ... 2 1 DESCRIPTION OF UNIT 4 2 2 THEORY OF OPERATION 4 3 TECHNICAL DATA 5 4 INSTALLATION 6 5 DISPENSING 6 5 1 SETTING UP LOW LEVEL INDICATOR 7 5 2 INSTALLING A 300 ML CARTRIDGE 7 5 3 SHUT DOWN 7 6 CARE CLEANING AND MAINTENANCE 7 7 TROUBLESHOOTING 8 8 DOCUMENTATION 8 8 1 SPARE PARTS 8 8 2 ACCESSORIES 8 8 3 WIRING DIAGRAM 9 9 WARRANTY 9 2 ...

Page 3: ...with pressurized air Observe general safety regulations for the handling of chemicals such as Loctite adhesives and sealants Observe the manufacturer s instructions as stated in the Material Safety Data Sheet MSDS While under warranty the unit may be repaired only by an authorized Loctite service representative 1 3 Items Supplied Carefully remove the unit from its shipping carton and inspect it fo...

Page 4: ... freestanding device that can be coupled with a Loctite Single Function Controller 98023 Three Function Controller 98024 or integrated into an existing work cell Pressurized air is supplied to the air regulator The air regulator controls the air pressure that flows into the ram cylinder A hand lever pneumatic three way valve channels the pressurized air into the pneumatic cylinder The hand lever c...

Page 5: ...e activated the LED indicator will light up and the switch will communicate a low level condition to the controller The 300 ml Cartridge Pusher is outfitted with a grease fitting located on the main housing This fitting allows access to a grease reservoir which surrounds the piston shaft applying a generous coating of grease during use This grease protects the surface of the shaft and the cylinder...

Page 6: ...designed to be mounted vertical or horizontal position The vertical position is preferred See drawing for hole locations 2 Install airline to regulator using a 1 8 NPT fitting PSI 30 20 Model No No Serial Rocky Hill Connecticut 06067 10 0 40 50 60 6 ...

Page 7: ... washer item 2 3 Prepare cartridge by installing feed tube fitting 4 Slide cartridge into cartridge sleeve item 3 5 Install cartridge sleeve cap item 1 and plastic washer item 2 6 Install appropriate cartridge adapter onto cartridge 7 Install feed tube or needle fitting and into the adapter 8 Use pressure regulator item 14 to set cylinder pressure Typical regulator settings range from 10 psi to 50...

Page 8: ...e low level set up instructions Replace sensor 8 Documentation 8 1 Spare Parts Cartridge Sleeve Kit 984826 Kit includes Cartridge Sleeve Cartridge Sleeve Cap Plastic Washer Reed Switch Assembly 984756 Air Cylinder 984732 Plunger Ram 984755 8 2 Optional Accessories Loctite ViperLube Grease 14 oz Cartridge 36782 Cartridge Fitting Kits Poly Fitting 1 4 Tube x 1 4 Male NPT Qty 10 984832 Poly Fitting 3...

Page 9: ...th the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henke no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henke NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED...

Page 10: ...C P 55090 Ecatepac de Morelos Edo de Mexico Henkel Corporation Automotive Metals HQ 32100 Stephenson Hwy Madison Heights MI 48071 Henkel Ltda Rua Karl Huller 136 Jd Canhema 09941 410 Diadema SP Brazil www loctite com Loctite is a registered trademark of Henkel Corporation U S A Copyright 2003 Henkel Corporation All rights reserved Data in this operation manual is subject to change without notice M...

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