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Operation Manual

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7.4.22

Circle Delay Time................................................................................................................................94

7.4.23

Initialize Setup .....................................................................................................................................94

7.4.24

Teach Needle Adjustment.....................................................................................................................95

7.4.25

Teach Needle Adjustment Setup...........................................................................................................96

SECTION 8:

SAMPLE PROGRAMS...........................................................................98

8.1

Dots, Lines and Arcs............................................................................................................................99

8.2

Brush Area ...........................................................................................................................................101

8.3

Step & Repeat ......................................................................................................................................102

8.4

Input / Output Signal Processing .........................................................................................................104

8.5

Needle Calibration...............................................................................................................................106

SECTION 9:

SOFTWARE UPGRADE ........................................................................107

9.1

Check System Version ..........................................................................................................................108

9.2

Upgrade Software ................................................................................................................................108

SECTION 10: ERROR MESSAGES AND SPECIFICATIONS......................................109

10.1

Point Closed Error ..............................................................................................................................110

10.1.1

Need Line Start Point...........................................................................................................................110

10.1.2

Need Step & Repeat .............................................................................................................................110

10.1.3

Unlock Program ..................................................................................................................................110

10.1.4

Address Over Memory .........................................................................................................................111

10.1.5

Move Over Memory .............................................................................................................................111

10.1.6

System Error ........................................................................................................................................111

10.1.7

Over Speed Error.................................................................................................................................111

10.2

I/O Specification ..................................................................................................................................112

10.2.1

Dispenser Connector ...........................................................................................................................112

10.2.2

Ext. Control Connector........................................................................................................................112

10.2.3

Output Signals .....................................................................................................................................112

10.2.4

Input Signal..........................................................................................................................................114

10.2.5

Input/Output Schematic .......................................................................................................................115

10.2.6

Input/Output Power Specifications ......................................................................................................115

10.3

System Specifications...........................................................................................................................116

10.4

Machine Dimensions............................................................................................................................117

SECTION 11: CONNECT TO CONVEYOR...................................................................118

11.1

Emphasized Sections............................................................................................................................119

11.2

Connect to Conveyor ...........................................................................................................................119

SECTION 12: MAINTENANCE ACCESSORIES & SPARE PARTS ............................121

12.1

Maintenance ........................................................................................................................................122

12.1.1

General Consideration ........................................................................................................................122

12.1.2

Check Cycles &Points .........................................................................................................................122

12.1.3

Check Methods.....................................................................................................................................123

12.2

Accessories & Spare Parts ..................................................................................................................124

SECTION 13: EQUIPMENT WARRANTY.....................................................................126

13.1

Equipment Warranty............................................................................................................................127

Summary of Contents for 1670898

Page 1: ... Gantry Robot RB15 200D Item No 1670898 Gantry Robot RB15 200D Henkel AG Co KGaA Standort München Gutenbergstr 3 D 85748 Garching Loctite RB 15 200D Gantry Robot 24V Item No 1670898 Serial No 09GTAA XXX Year of Manufacture Equipment Operation Manual Loctite RB15 200D Gantry Robot Part Number 1670898 ...

Page 2: ...nu 23 5 2 F2 Menu 26 5 2 1 Utility Menu 27 5 3 F3 Menu 28 5 4 F4 Menu 29 SECTION 6 PROGRAMMING 31 6 1 Programming Example 32 6 2 Good Programming Practices 36 6 3 Editing a Program 37 6 3 1 Changing a Point s XYZ location 37 6 3 2 Insert Delete an Instruction 38 6 4 Changing the Program Number 39 6 5 Changing from Teach Mode to Run Mode 39 SECTION 7 FUNCTION REFERENCE 40 7 1 F1 Menu Enter or F1 Ke...

Page 3: ... 74 7 2 6 4 Relocate Data 74 7 2 6 5 Lock or Unlock Program 76 7 2 6 6 Password Setup 76 7 2 6 7 Key Beep 76 7 2 6 8 Test Function 76 7 2 6 9 Clear Teach Pendant Data 76 7 3 F3 Menu F3 Key 77 7 3 1 Numerical Move 77 7 3 2 Save Temp Point 77 7 3 3 Move To Temp Point 77 7 3 4 Undo Program 77 7 3 5 Redo Program 77 7 3 6 Debug Program 78 7 3 7 Move To Home Position 78 7 3 8 System Information 78 7 3 9...

Page 4: ... Program 110 10 1 4 Address Over Memory 111 10 1 5 Move Over Memory 111 10 1 6 System Error 111 10 1 7 Over Speed Error 111 10 2 I O Specification 112 10 2 1 Dispenser Connector 112 10 2 2 Ext Control Connector 112 10 2 3 Output Signals 112 10 2 4 Input Signal 114 10 2 5 Input Output Schematic 115 10 2 6 Input Output Power Specifications 115 10 3 System Specifications 116 10 4 Machine Dimensions 1...

Page 5: ...Operating Manual Page 5 SECTION 1 Introduction ...

Page 6: ...ul operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility Be sure to retain this manual for future reference WARNING Always wear temperature resistance gloves before touch the housing of dispensing head or pre heater WARNING Never remove the cover of the unit without first switching the power off and unplugging th...

Page 7: ...5 200D Gantry Robot should only be operated in an environment between 0 and 40 degrees Celsius with humidity of 20 to 95 percent and no visible condensation Do not store or setup the robot in an area where it is directly exposed to sunlight Do not operate the robot where electrical noise is present Only use a neutral chemical for cleaning the robot Do not use alcohol benzene or thinner as it may d...

Page 8: ...Operating Manual Page 8 SECTION 2 Setup ...

Page 9: ...eep the shipping bracket and screws in a safe place for future use Connect one end of the Teach Pendant cable to the Teach Pendant and the other end to the Teach Pendant connection on the robot Connect the power cord of the robot to the power socket on the robot Be sure to use the correct power cord and power source for the robot model you are using 220 V Tie back all cables and air lines so that ...

Page 10: ...Operating Manual Page 10 2 3Mount on Production Line ...

Page 11: ...Operating Manual Page 11 SECTION 3 Tour of Robot ...

Page 12: ...tenbergstr 3 D 85748 Garching Loctite RB15 200D Gantry Robot 24V Item No 1670898 Serial No 09GTAA XXX Year of Manufacture 10 8 4 5 6 7 9 16 17 18 15 14 12 11 13 3 1Robot Overview 1 Z Axis 2 X Axis 3 Y Axis 4 EMO Emergency Stop 5 Teach Pendant Connector 6 RUN TEACH Mode Switch 7 Program Number 8 START Button 9 Power On Indicator 10 Purge Button 11 Power Inlet 12 I O Port 13 Power Switch 14 USB Port...

Page 13: ...Operating Manual Page 13 SECTION 4 Tour of Teach Pendant ...

Page 14: ...also perform other functions such as turn the dispenser on or off The most commonly used point types are Dispense Dot Line Start Line Passing Arc Point and Line End To program the robot to dispense a dot of material the dispensing tip must be jogged to the desired XYZ location then that location is registered as a DISPENSE DOT point type by pressing the appropriate keys on the Teach Pendant To pro...

Page 15: ... Lines and arcs can also be combined to dispense a bead of material along a complex path You cannot have 2 consecutive arc points in a program Once the required point locations for your program have been taught the teach pendant is no longer required The unit can be switched to RUN mode and operated using the buttons and switches on the main unit control panel Line End Line Start Line End Arc Poin...

Page 16: ...Clear and Esc are the default key functions which are executed when that key is pressed alone To access the function shown in the light grey area at the top of a key press and release the Shift key first the LED on the Shift key will be flashing then press the desired key For example to select the Speed function press and release Shift then press the Speed key When a number is required the teach p...

Page 17: ... on the display Opens the F4 Setup menu Select the options shown on the display Jog Keys Jogs the X axis in the left direction Jogs the X axis in the right direction Jogs the Y axis in the backward direction Jogs the Y axis in the forward direction Jogs the Z axis UP Jogs the Z axis DOWN Accelerates jog speed used with X X Y Y Z Up Z Down Navigation Display Moves forward 1 memory address Moves bac...

Page 18: ...f the FAST button is pressed and held first then one of the jog buttons is pressed the axis will be jogged at the maximum jog speed If one of the jog buttons is pressed first then the FAST button is pressed the jog motion will accelerate If the FAST button is released the jog motion will decelerate 4 7Data Entry If a numeric value is required the teach pendant will automatically switch to numeric ...

Page 19: ...current menu displayed Opens the F4 Setup Menu Used to select options shown on the display The use of this key depends on the current menu displayed Jogs the Z axis UP Jogs the Z axis DOWN Jogs the Y axis in the forward direction Jogs the Y axis in the backward direction Jogs the X axis in the left direction Jogs the X axis in the right direction Accelerates the jog speed when used with X X Y Y Z ...

Page 20: ...ss number 1 Changes the display to the last memory address used in the program Moves back 1 memory address After opening a menu use this key to move Up inside the menu Moves forward 1 memory address After opening a menu use this key to move Down inside the menu Jumps to a specified memory address Moves the tip to the point location currently in the display Adjusts the tips position after a barrel ...

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