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Hydronic piping

Relief Valves

 WARNING

For protection against excessive pressure, 
install temperature and pressure protective 
equipment required by local codes. A relief 
valve must be certified by a nationally 
recognized testing laboratory that maintains 
periodic inspection of listed equipment or 
materials. The equipment and materials 
must meet the requirements for Relief Valves 
and Automatic Gas Shutoff Devices for Hot 
Water Supply Systems, ANSI Z21.22, as well 
as the standard CAN1-4.4, Temperature, 
Pressure, Temperature and Pressure Relief 
Valves and Vacuum Relief Valves. The relief 
valve shall be marked with a maximum 
set pressure, not to exceed the maximum 
working pressure of the appliance. It shall 
also have an hourly rated discharge capacity 
not less than the Btu output of the heat 
source.

Pressure only relief valves (POV)

A pressure relief valve should be installed in the connection 
provided on the top of the tank containing hydronic water. It 
is imperative that the relief valve be correctly installed because 
it also serves as an air vent. Do Not place any valve between 
the relief valve and the opening provided. To prevent water 
damage, the discharge from the relief valve should be piped to 
a suitable floor drain for disposal when relief occurs Do Not 
install reducing coupling or other restrictions in the discharge 
line. The discharge line should allow complete drainage of the 
valve and line. The POV should be sized in accordance with the 
maximum working pressure of the tanks, and the Btu output of 
the backup heat source.

It is recommended to have a relief valve sized in accordance 
with ASME Boiler and Pressure Vessel Code, Section IV 
“Heating Boilers”. ASME states in Section VIII, Division 1, 
paragraph UG-125 (a), “All pressure vessels within the scope of 
this division, irrespective of size or pressure, shall be provided 
with pressure relief devices in accordance with the requirements 
of UG-125 through UG-137.”

Figure 4-1 Relief valve 

Verify that the relief valve complies with 
local codes. If the relief valve does not 
comply with local codes, replace it with 
one that does. Follow the installation 
instructions in this section.

Do not place a valve between the relief valve 
and the tank.

 NOTICE

IMG00111

Standard Installation

Relief Valve Discharge Piping

 

Relief valve discharge piping 

MUST

 be:

 

 

- Made of material serviceable for a temperature of 

 

 

   250°F or greater

 

 

- Directed so that hot water flows away from all 

 

 

   persons

 

 

- Directed to a suitable place for disposal

 

 

- Installed so as to allow complete draining of the relief 

 

 

  valve and discharge line

 

 

- Terminated within 6" of the floor

 

Relief valve discharge piping 

MUST NOT

 be:

 

 

- Excessively long. Using more than two (2) elbows or 

 

 

   15 feet of piping can reduce discharge capacity

 

 

- Directly connected to a drain (Refer to local codes)

 

 

- Subject to freezing

 WARNING

Do not install any valve between the relief 
valve and its connection or on the relief 
valve discharge piping.  Improper placement 
and piping of relief valve can cause severe 
personal injury, death or substantial 
property damage.

 CAUTION

The relief valve is not intended for constant 
duty, such as relief of pressure due to 
repeated normal system expansion. Correct 
this condition by installing a properly sized 
expansion tank in a domestic water system. 
Refer to the expansion tank manufacturer’s 
installation instructions for proper sizing.

 WARNING

Failure to install and maintain a new, listed 
and properly sized relief valve will relieve 
the manufacturer from any claim which 
might result from excessive temperature and 
pressure.

       

Installation & Operation Manual

Summary of Contents for TSU150

Page 1: ...ller service technician Read all instructions before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial property damage WARNING S...

Page 2: ...ty damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage HAZARD DEFINITIONS 2 PLEASE READ BEFOR...

Page 3: ...plate Consider piping and installation when determining appliance location Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee...

Page 4: ...nger equipment life for the solar thermal system and heat source If piped correctly the buffer tank can also function as a hydraulic separator effectively separating the flow in the boiler loop from t...

Page 5: ...TSU257 30 34 2 2 240 2875 TSU350 36 40 2 2 340 3775 TSU423 36 40 2 2 420 4650 TSU504 42 46 2 2 495 5475 TSU650 48 52 2 2 645 7050 TSU752 48 52 2 2 745 8100 TSU940 48 52 2 2 920 10000 AUXILIARY HEAT OU...

Page 6: ...g Measurements From Floor Model A in B in C in D in E in F in G in H in I in O in P in TSU150 2 1 4 10 3 4 21 1 4 28 3 4 33 50 1 4 55 1 4 71 75 3 4 3 1 2 3 1 2 TSU200 2 1 4 11 1 4 22 3 4 33 38 1 2 55...

Page 7: ...exchanger w tank Table 1E Tank with Spherical Measurements Model Spherical Model A in B in TSU150 SHX40000 44 1 2 28 TSU200 SHX40000 48 1 4 32 TSU257 SHX40001 50 1 4 34 TSU350 SHX40001 56 1 4 40 TSU4...

Page 8: ...sen for the tank is capable of supporting the weight This tank must be placed where leakage from the relief valve leakage from the related piping or leakage from the tank or connections will not resul...

Page 9: ...tor Take appropriate safety measures when carrying out any installation work on the roof and observe all relevant accident prevention regulations It is the installer s responsibility to comply with th...

Page 10: ...AR PUMP STATION CONTROLLER TEMPERATURE GAUGE TYPICAL SPHERICAL HEAT EXCHANGER SOLAR SENSOR FILL AND FLUSH VALVE PRESSURE RELIEF VALVE IMG00095 TEMPERATURE GAUGE EXPANSION TANK Figure 3 2 Solar System...

Page 11: ...the Thermal Stor buffer tank can be used to heat domestic water The hottest water is taken from the auxiliary heat supply and piped to the indirect heater where it is used to heat domestic potable wat...

Page 12: ...in Section VIII Division 1 paragraph UG 125 a All pressure vessels within the scope of this division irrespective of size or pressure shall be provided with pressure relief devices in accordance with...

Page 13: ...e tank so that water at a more constant temperature exits the mixing valve Always consult the mixing valve manufacturer s instructions and guidelines for correct piping and usage WARNING An anti scald...

Page 14: ...y local codes NOTICE BACKFLOW PREVENTER PRESSURE REDUCING VALVE PRESSURE GAUGE AIR SEPARATOR LOW TEMP ZONE ZONE 1 ZONE 2 HIGH LOW RETURN TEMPERATURE GAUGE EXPANSION TANK PRESSURE RELIEF VALVE IMG00123...

Page 15: ...RE GAUGE EXPANSION TANK MIXING VALVE PRESSURE RELIEF VALVE IMG00125 ZONE CIRCULATORS TYPICAL UNION Y STRAINER TYPICAL BOILER CIRCULATOR T P GAUGE DRAIN PRESSURE RELIEF VALVE CHECK VALVE SHOCK ARRESTOR...

Page 16: ...IN PRESSURE RELIEF VALVE SHOCK ARRESTOR CHECK VALVE DOMESTIC HOT WATER DOMESTIC COLD WATER MAKE UP WATER SPACE HEAT SUPPLY AUXILIARY HEAT SUPPLY Y STRAINER TYPICAL BRAISED PLATE HEAT EXCHANGER Please...

Page 17: ...meant to show system piping concept only the installer is responsible for all equipment and detailing required by local codes NOTICE Figure 4 5 DHW Priority Piping Multiple Temperature Space Heating...

Page 18: ...ion make sure that this system is properly maintained Annual service by a qualified service technician should include the following Any procedure required by local codes Verify system pressure Air ven...

Page 19: ...section If antifreeze is used in the heat source water check the concentration Heat source water including additives must be non toxic having a toxicity rating or class of 1 as listed in the Clinical...

Page 20: ...Revision Notes Revision A ECO C08886 initial release TSU I O Rev A 11 11 Printed in U S A...

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