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General information

The Lochinvar Thermal-Stor stratified solar tank is designed to use a solar thermal collector system, in conjunction with a 
back-up heat source, to provide water for a closed loop hydronic heating system. The appliance consists of  a spherical heat 
exchanger connected to an unlined storage tank. The Thermal-Stor tank uses solar heated water pumped through the spherical 
heat exchanger to heat water in the tank. A backup heat source is used to maintain the desired tank temperature in the event that 
adequate solar heat is not available. Tank components and specifications are detailed in FIG.’s 1-1 and 1-2, as well as in Tables 
1A - 1D on pages 4 through 6.

The Thermal-Stor buffer tank can provide both thermal storage volume and hydraulic separation between the boiler or heat 
pump and the building distribution system. The primary application of a buffer tank is to reduce boiler or heat pump cycling 
in systems operating below design load conditions, or in systems having several low Btu heat loads calling for heat at different 
times. The solar-assisted buffer tank provides thermal storage volume which can help reduce short-cycling, leading to longer 
runtimes, higher efficiency and longer equipment life for the solar thermal system and heat source. If piped correctly, the buffer 
tank can also function as a hydraulic separator, effectively separating the flow in the boiler loop from the flow in the distribution 
system (FIG.’s 4-2 and 4-3, on pages 14 and 15). This tank has many applications including geothermal, pool and space heating. 
Consult the factory if your specific application is not covered in this manual. This tank is not intended for use in gravity water 
heating applications.

Table 1A 

Thermal-Stor

Tank Component Materials

Component

Material

Tank

Steel SA414-G

Insulation Polyurethane 

Foam

Jacket

Pre-paint Sheet Metal

Operating Restrictions:

• 

Maximum stored water temperature is 210°F.

• 

Maximum working pressure for the vessel is 125 psig.

4

Table 1B 

Spherical Heat Exchanger 

Component Materials

Component

Material

Housing

Steel S 235 JR

Heat Exchanger Coil

Copper

Insulation

Polyurethane Foam

Jacket

Polypropylene

Tank shipment

Tanks taller than 7.5 feet will be shipped horizontally. Four 
shipping legs are used to secure the tank to a pallet, and holes 
are provided in the top cover for access to lifting lugs. The 
shipping legs should be removed when the tank is removed 
from the shipping crate. 

Use field-supplied insulation to pack the shipping and lug 
compartments, then use the factory provided covers to 
conceal compartments upon final installation.

       

Installation & Operation Manual

Summary of Contents for TSU150

Page 1: ...ller service technician Read all instructions before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substantial property damage WARNING S...

Page 2: ...ty damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage HAZARD DEFINITIONS 2 PLEASE READ BEFOR...

Page 3: ...plate Consider piping and installation when determining appliance location Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee...

Page 4: ...nger equipment life for the solar thermal system and heat source If piped correctly the buffer tank can also function as a hydraulic separator effectively separating the flow in the boiler loop from t...

Page 5: ...TSU257 30 34 2 2 240 2875 TSU350 36 40 2 2 340 3775 TSU423 36 40 2 2 420 4650 TSU504 42 46 2 2 495 5475 TSU650 48 52 2 2 645 7050 TSU752 48 52 2 2 745 8100 TSU940 48 52 2 2 920 10000 AUXILIARY HEAT OU...

Page 6: ...g Measurements From Floor Model A in B in C in D in E in F in G in H in I in O in P in TSU150 2 1 4 10 3 4 21 1 4 28 3 4 33 50 1 4 55 1 4 71 75 3 4 3 1 2 3 1 2 TSU200 2 1 4 11 1 4 22 3 4 33 38 1 2 55...

Page 7: ...exchanger w tank Table 1E Tank with Spherical Measurements Model Spherical Model A in B in TSU150 SHX40000 44 1 2 28 TSU200 SHX40000 48 1 4 32 TSU257 SHX40001 50 1 4 34 TSU350 SHX40001 56 1 4 40 TSU4...

Page 8: ...sen for the tank is capable of supporting the weight This tank must be placed where leakage from the relief valve leakage from the related piping or leakage from the tank or connections will not resul...

Page 9: ...tor Take appropriate safety measures when carrying out any installation work on the roof and observe all relevant accident prevention regulations It is the installer s responsibility to comply with th...

Page 10: ...AR PUMP STATION CONTROLLER TEMPERATURE GAUGE TYPICAL SPHERICAL HEAT EXCHANGER SOLAR SENSOR FILL AND FLUSH VALVE PRESSURE RELIEF VALVE IMG00095 TEMPERATURE GAUGE EXPANSION TANK Figure 3 2 Solar System...

Page 11: ...the Thermal Stor buffer tank can be used to heat domestic water The hottest water is taken from the auxiliary heat supply and piped to the indirect heater where it is used to heat domestic potable wat...

Page 12: ...in Section VIII Division 1 paragraph UG 125 a All pressure vessels within the scope of this division irrespective of size or pressure shall be provided with pressure relief devices in accordance with...

Page 13: ...e tank so that water at a more constant temperature exits the mixing valve Always consult the mixing valve manufacturer s instructions and guidelines for correct piping and usage WARNING An anti scald...

Page 14: ...y local codes NOTICE BACKFLOW PREVENTER PRESSURE REDUCING VALVE PRESSURE GAUGE AIR SEPARATOR LOW TEMP ZONE ZONE 1 ZONE 2 HIGH LOW RETURN TEMPERATURE GAUGE EXPANSION TANK PRESSURE RELIEF VALVE IMG00123...

Page 15: ...RE GAUGE EXPANSION TANK MIXING VALVE PRESSURE RELIEF VALVE IMG00125 ZONE CIRCULATORS TYPICAL UNION Y STRAINER TYPICAL BOILER CIRCULATOR T P GAUGE DRAIN PRESSURE RELIEF VALVE CHECK VALVE SHOCK ARRESTOR...

Page 16: ...IN PRESSURE RELIEF VALVE SHOCK ARRESTOR CHECK VALVE DOMESTIC HOT WATER DOMESTIC COLD WATER MAKE UP WATER SPACE HEAT SUPPLY AUXILIARY HEAT SUPPLY Y STRAINER TYPICAL BRAISED PLATE HEAT EXCHANGER Please...

Page 17: ...meant to show system piping concept only the installer is responsible for all equipment and detailing required by local codes NOTICE Figure 4 5 DHW Priority Piping Multiple Temperature Space Heating...

Page 18: ...ion make sure that this system is properly maintained Annual service by a qualified service technician should include the following Any procedure required by local codes Verify system pressure Air ven...

Page 19: ...section If antifreeze is used in the heat source water check the concentration Heat source water including additives must be non toxic having a toxicity rating or class of 1 as listed in the Clinical...

Page 20: ...Revision Notes Revision A ECO C08886 initial release TSU I O Rev A 11 11 Printed in U S A...

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