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General Information

Before starting work, the Installer must read, understand and note these installation and operating 
instructions.

 

WARNING

The solar pump station may only be installed and maintained by trained professionals. Trainees may 
only work on the product under the supervision of an experienced person.

 

WARNING

All instructions in this Installation & Operation manual should be observed when using the solar 
station. No other form of use is intended.The manufacturer is not liable for any damage resulting from 
misuse of the solar station. For safety reasons, modifications or changes are not permitted.

 WARNING

   The solar station must be installed as far away from the collectors as possible. Extremely high 

    temperatures may occur in the pipes near the collectors. If installing in attic space, ensure that 
    the instruments do not overheat.

■   

The pressure / temperature operating parameters must be within the prescribed limits. Excess 

     operating temperatures should be avoided for continuous operation.

■  

 The provisions stated in DIN EN 12976-1 should be observed when installing solar systems.

   The expansion tank should be regularly checked according to DIN 4807.

■  

 Solar systems should be grounded to protect against lightning.

   The system’s electrical connection for sensors and voltage supply should only be established by a 

    trained professional. The relevant specifications (VDE 0100, VDE 0185, VDE 0190 etc.) should    
     be observed as well as special local (construction) requirements. (Grey cable = tank, black cable 
     = collector)

■  

 The solar pump station’s componentry varies depending on type and equipment.

■  

 The diagrams used are examples.

   Subject to technical changes and further developments.

 

WARNING

 

WARNING

A properly sized expansion tank must be used to avoid damage to the solar thermal system.

 

WARNING

The expansion tank may be hot, ensure that scalding does not occur.

 

WARNING

Failure to heed these instructions, especially the safety instructions, can result in the destruction of and 
defects on the expansion tank, endanger persons, and impair the operation.

 

WARNING

Thermal expansion tanks should be sized to account for 1.5 times the solar system circuit volume.

 

SL-PS Installation & Operation Manual

Summary of Contents for TISUN PS1000

Page 1: ...only be used by a qualified heating installer service technician Read all instructions before installing Perform steps in the order given Failure to comply could result in severe personal injury death...

Page 2: ...to personal injury or property damage HAZARD DEFINITIONS 2 1 GENERAL INFORMATION Included components 3 4 2 INSTALLING THE SOLAR STATION Installing the solar station on a wall 5 Installing the relief v...

Page 3: ...operation The provisions stated in DIN EN 12976 1 should be observed when installing solar systems The expansion tank should be regularly checked according to DIN 4807 Solar systems should be grounde...

Page 4: ...with mounting kit Installation kit Wall and tank bracket with mounting kit 1 General Information Solar Control unit LCD Plus solar control unit with integrated energy balance function 2 collector and...

Page 5: ...ion should be noted The safety valve must be easily accessible No valves should be placed between relief valve and pump station The relief valve should be piped to a suitable drain as close as possibl...

Page 6: ...tion 40 Ft lb 1 1 4 screw connection 66 Ft lb 1 1 2 screw connection 96 Ft lb Operation multi function ball valve and check valve The forward flow ball valve must be open for filling flushing and blee...

Page 7: ...erms of freeze protection Fill the solar system via the filling and flushing pump and then flush the solar circuit for at least 15 min to purge all of the air out of the circuit Close the fill flush v...

Page 8: ...4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 Volumetric flow rate GPM Residual delivery height Ft Max residual delivery height pressure drop of components Solar group with Grundfos UP 25 120U pump and GF Sens...

Page 9: ...Assignment of measurement range 32 212 F is equal to 0 5 3 5V Temperature rate calculation T 32 F U 0 5 V 3V 180 F Figure 6 4 VFS 2 40 temperature output signal VFS 2 40 output signal temperature Assi...

Page 10: ...size DN20 Measuringrange 26 3 17 GPM 5 10 5 GPM Measuring range 5 10 5 GPM Output signal Q 0 5 to 3 5 V proportional to GPM Output signal T 0 5 to 3 5 V proportional to 32 212 F Max pressure 145 psi...

Page 11: ...FLAT SEALS FOR PUMP Size 30 x 22 x 2 1 Size 44 5 x 33 x 2 1 1 2 Material AFM 34 light grey Long term temperature Liquid 482 F water vapor 360 F Peak temp briefly 720 F FLAT SEAL FOR SAFETY GROUP Size...

Page 12: ...0 UPS 25 99U 1 1 2 180 F12K09 115V 60Hz 13 Solar control unit LCD plus USA 115 Volt w SD card 14 SPS0250 Sensor direct 0 26 3 17 gpm w cable SPS0500 Sensor direct 0 50 10 5 gpm w cable 15 Power cord U...

Page 13: ...16 Solar cross piece cpl USA w reducing pc and cap 17 Flow sensor housing 0 50 10 5 gpm w fill flush valve USA 18 Safety group KS0150 USA 19 Solar control unit LCD plus USA 115 Volt w SD card 20 UP 2...

Page 14: ...x 33 Ft lb When tightening the clamp ring screw connection use two wrenches one wrench to prevent the pumping station from turning Disassembling the solar station Wall bracket for repairs and service...

Page 15: ...atures and system pressures Allow pump to cool first Fully unscrew bleed screw and check ease of movement of pump rotor by turning the slotted shaft end with a screwdriver use force to turn if necessa...

Page 16: ...Revision Notes Revision A ECO C06520 initial release Revision B ECO C07610 reflects formatting adjustments SL PS I O Rev B 3 11...

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