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18

        

Installation & Operation Manual

7  

Maintenance

*  Make sure that the rest of the boiler and domestic 
 

water piping is free of leaks.

*  If there is an oil lubricated circulator in the system, 
 

make sure it is lubricated as called for by the 

 circulator 

manufacturer.

Make sure that the boiler is maintained in accordance 

 

with the boiler manufacturer’s instructions.

*  If a water treatment system is required to keep the 
 

water chemistry within the parameters shown in 

 

Table 2A (see Section 2 - Pre-Installation), make sure 

 

that this system is properly maintained.

The Lochinvar SIT series indirect water heater is an extremely 
simple device and as such requires very little maintenance.  
There are, however, several items which should be checked 
out on an annual or as needed basis to ensure a reliable supply 
of hot water:

Maintenance Schedule

Annual service by a qualified service technician 
should include the following:

  Any procedure required by local codes.

  Verify system pressure.  Air venting procedure may 

 

require adding water to bring boiler system up to 

 

pressure, typically 12 psig.

  Manually operate T&P relief valve at least once a year.  

 

This will release some hot water.

 WARNING

Before operating a T&P relief valve, make 
sure no one is in front of or around the 
T&P relief valve discharge piping.  Hot 
discharge water can cause severe personal 
injury or substantial property damage.

  Move operating lever to open position for a few 

 

seconds and then move it back, allowing it to snap 

 

closed. After the T&P relief valve is operated, if it 

 

continues to release water, close the cold water inlet to 

 

the water heater immediately. Follow the draining 

 

instructions, and replace the T&P relief valve.  If the 

 

T&P relief valve weeps periodically, it may be due to 

 

thermal expansion.  Do not plug the T&P relief valve or 

 discharge 

piping.

Homeowner monthly maintenance to include:

  Visually check valves, pipes, and fittings for leaks.  Call a 

 

qualified service technician to repair leaks.

To Fill the Water Heater

1.  Close the water heater drain valve by turning the knob 
 clockwise.

2.  Open the cold water supply shutoff valve.

3.  Open several hot water faucets to allow air to escape from 
 the 

system.

4.  When a steady stream of water flows from the faucets, the 
 

water heater is filled.  Close the faucets and check for water 

 

leaks at the water heater drain valve, combination 

 

temperature and pressure relief valve and the hot and cold 

 water 

connections.

 DANGER

Plugging the T&P relief valve or discharge 
piping can cause excessive pressure in the 
water heater, resulting in severe personal 
injury, death, or substantial property 
damage.

 WARNING

Water from opened drain valves, unions and 
other connections may be extremely hot. 

 

To avoid severe personal injury, death, or 
substantial property damage:

Tighten all drain hose connections.

-  Direct hot water away from all 
 persons.

To Drain the Water Heater

Should it become necessary to completely drain the water 
heater, be sure to follow the steps below:

1.  Disconnect the power supply to the heat source. Consult 
 

the plumbing professional or electric company in your area 

 for 

service.

2.  Close the cold water supply shutoff valve.

3.  Open the drain valve on the water heater.  

4.  Open a hot water faucet to allow air to enter the system.

 

•  If boiler water does not contain sufficient 

 

 

antifreeze, the boiler water and the domestic water 

  must 

be 

drained.

If antifreeze is used in the boiler water, check concentration.  
Boiler water (including additives) must be practically non-toxic, 
having a toxicity rating or class of 1, as listed in the “Clinical 
Toxicology of Commercial Products”. A maximum 50/50 
mixture of inhibited propylene glycol is recommended.  Follow 
the antifreeze manufacturer’s instructions.

 WARNING

Do not use automotive, ethylene glycol 
or petroleum-based antifreeze. Do not use 
any undiluted antifreeze. This can cause 
severe personal injury, death, or substantial 
property damage.

Drain the water heater if it will be shut off and exposed to 
freezing temperatures.  Freezing water will expand and damage 
the water heater.

 

•  If boiler water contains sufficient antifreeze, then 

 

 

only the domestic water needs to be drained.

  Follow instructions on circulator to oil, if required.

  Check mixing valve, valves, pipes, and fittings for leaks.

  Check function of the field-installed controls and valves.  

 

See component manufacturer’s instructions.

  Review homeowner’s maintenance responsibilities and 

 

their frequencies, including any not listed in the 

 following 

section.

Summary of Contents for SQUIRE SIT030

Page 1: ...d result in severe personal injury death or substantial property damage WARNING Save this manual for future reference SIT I O Rev H CAUTION The heat transfer medium must be water or other nontoxic flu...

Page 2: ...EFORE PROCEEDING 3 1 GENERAL INFORMATION Operating Restrictions 4 Single Wall Heat Exchanger 4 2 PRE INSTALLATION Locating the Tank 5 Recommended Clearances 5 3 BOILER SIDE PIPING Zone with Circulator...

Page 3: ...AS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instruc...

Page 4: ...PT SEE NOTE 1 2 SIT030 SIT119 PART NO A in B in C in D in E in F in SIT030 SIT040 SIT050 SIT065 SIT080 SIT119 3 1 16 3 1 16 3 5 8 3 5 16 3 5 16 3 5 16 8 3 16 8 3 16 9 1 8 9 1 8 9 1 8 9 3 8 21 3 4 25 1...

Page 5: ...or appliance and must also be kept vertical on a level surface 2 Keep distance between boiler and water heater to a minimum to a reduce piping heat loss b provide minimal friction loss 3 Figure 1 1 on...

Page 6: ...s properly sized piping and a properly sized pump The system shown in FIG s 3 1 thru 3 4 are described below Zone with circulator to Aquastat This system is like the circulator zone system on a straig...

Page 7: ...EXCEED 4 PIPE DIA OR A MAXIMUM OF 12 APART TANK SENSOR AQUASTAT RELIEF VALVE Y STRAINER DRAIN FIELD SUPPLY HOT WATER OUT ANTI SCALD MIXING VALVE RECIRCULATION PUMP CHECK VALVE DRAIN ZONE 1 ZONE 2 ZONE...

Page 8: ...D SYSTEM CIRCULATOR SYSTEM SUPPLY SENSOR WHEN USED NOT TO EXCEED 4 PIPE DIA OR A MAXIMUM OF 12 APART TANK SENSOR AQUASTAT RELIEF VALVE Y STRAINER DRAIN FIELD SUPPLY RECIRCULATION PUMP CHECK VALVE DRAI...

Page 9: ...IN POINT TYPICAL MAKE UP WATER FROM SYSTEM BOILER CIRCULATOR SYSTEM CIRCULATOR TO SYSTEM SYSTEM SUPPLY SENSOR DRAIN DRAIN FIELD SUPPLY RECIRCULATION PUMP TANK SENSOR AQUASTAT Y STRAINER RECOMMENDED HO...

Page 10: ...RELIEF VALVE TYPICAL TANK SENSOR AQUASTAT TYPICAL CHECK VALVE SQUIRE SQUIRE BACKFLOW PREVENTER PRESSURE REDUCING VALVE PRESSURE GAUGE AIR SEPARATOR EXPANSION TANK BALL VALVE TYPICAL MAKE UP WATER FROM...

Page 11: ...reverse return piping layout see FIG 3 4 Each tank must have its own T P valve It is recommended that each tank be equipped with its own isolation valves unions and drains so that one tank may be rem...

Page 12: ...sed with water heaters are also called tempering valves or mixing valves An anti scald valve mixes cold water in with the outgoing hot water to assure that hot water reaching a building fixture is at...

Page 13: ...of piping can reduce discharge capacity directly connected to a drain Refer to local codes subject to freezing WARNING Do not install any valve between the T P relief valve and the tank connection or...

Page 14: ...VALVE SHUT OFF VALVE ANTI SCALD MIXING VALVE DRAIN FIELD SUPPLY RECIRCULATION PUMP TO BOILER FROM BOILER CHECK VALVE TANK SENSOR AQUASTAT SQUIRE Figure 4 2 Recommended Domestic Water Piping Please not...

Page 15: ...sensor has a built in high temperature limit set at 194 F NOTICE The sensor supplied contains an Auto Reset High Limit 194 F 3 The Knight boiler will automatically read the sensor and default the tank...

Page 16: ...ntrol TST20016 can be ordered from your local Lochinvar distributor 2 Connect Aquastat to the zone controller for the Indirect Water Heater Zone 3 Adjust Aquastat to the desired temperature INDIRECT T...

Page 17: ...xtended period of time after installation Flush the indirect water heater by drawing at least three times its volume from the tank 3 Make sure that all electrical connections are made correctly and th...

Page 18: ...s to allow air to escape from the system 4 When a steady stream of water flows from the faucets the water heater is filled Close the faucets and check for water leaks at the water heater drain valve c...

Page 19: ...IT030 27 0 1 1 1 5 160 183 99 000 14 0 3 9 SIT040 40 0 1 6 0 9 181 208 115 000 14 0 4 5 SIT050 51 6 1 7 0 8 209 255 133 000 14 0 5 3 SIT065 67 0 1 9 0 7 263 327 154 000 14 0 5 7 SIT080 81 5 2 1 0 6 26...

Page 20: ...Hour Rating of no less than 165 gallons Fixture Count Guide To quickly estimate the minimum gallons of hot water required based on a family size number of baths and hot water appliances the First Hour...

Page 21: ...9574 132764 94115 114116 125111 134044 146207 Boiler Heating Capacity Table 8B First Hour Rating 180 F Boiler Loop Water Knight Boiler First Hour Rating 180 F Boiler Loop Water Knight Boiler SIT065 SI...

Page 22: ...ler Heating Capacity First Hour Rating 180 F Boiler Loop Water Universal Sizing 45 000 295 000 Btu hr Model SIT065 SIT080 SIT119 Circulator Flow GPM 5 8 12 16 20 5 8 12 16 20 5 8 12 16 20 Domestic Out...

Page 23: ...Heating Capacity First Hour Rating 200 F Boiler Loop Water Universal Sizing 45 000 295 000 Model SIT065 SIT080 SIT119 Circulator Flow GPM 5 8 12 16 20 5 8 12 16 20 5 8 12 16 20 Domestic Outlet 115 14...

Page 24: ...for section 3 Boiler Side Piping FIG 3 1 3 4 a new image for section 4 Domestic Side Tank Piping FIG 4 2 and the update of the Pressure Drop chart on page 6 Revision E ECO C06035 reflects the update o...

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