Lochinvar LOKE8-100 Installation, Commissioning, Maintenance And User Instructions Download Page 20

 

 

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MAINTENANCE 

 

 

MAINTENANCE SCHEDULE 

 

Time Interval 

Once a year as a minimum, every six months in hard water areas. 

Performance 

Check temperature and flow against commissioing data. 

Plate pack 

Check the tightening dimension, and look for any signs of leakage from heat exchanger. 

Connections 

Check general condition, and for any signs of leakage. 

Frame 

Wipe clean all painted parts, and check surfaces for signs of damage - 

“touch up” if necessary

Bolts & bars 

Check for rust, and clean. Lightly coat threaded parts with molybdenum grease, or a 

corrosion inhibitor (ensure that no grease, etc. falls onto the plate gaskets). 

Electrical 

Check the security of all electrical connections and inspect the wiring for damage. 

 

 

DRAINING DHW WATER SYSTEM 

 

The LOKE and associated storage vessel (if fitted) must be drained if it is to be shut down and exposed to freezing temperatures.  

Maintenance and service procedures may also require draining the water heater. 

 

1.

 

Unplug or turn off the LOKE electrical disconnect switch. 

2.

 

Connect a hose to the system drain valve. 

3.

 

Locate hose’s discharge in an area where hot water will not cause any damage or injury.

 

4.

 

Close the cold-water inlet valve from the header tank or unvented kit unit to water heater system. 

5.

 

Open the drain valve. 

6.

 

Working systematically from the highest point in the system, open outlets to allow the system to drain. 

7.

 

Close all outlets. 

8.

 

If the water heater is being drained for an extended shutdown, it is suggested the drain valve be left open during this 

period. 

 

 

Note: The heat exchanger cannot be completely drained of water 

 

 

 

REFILLING THE SYSTEM 

 

1.

 

Close the drain valve. 

2.

 

Open the cold-water inlet valve from the header tank or unvented kit to the water heater system. 

3.

 

Working systematically towards the highest point in the system, open all outlets and allow any trapped air to escape. 

4.

 

Follow the commissioning instructions as detailed i

commissioning and testing

. 

5.

 

Check for water leakage and airlocks, remedy as necessary. 

 

 

RELIEF VALVE 

At least once a year, the pressure relief valve should be checked to ensure correct operation.  To check the valve, the manual 

override lever should be operated several times.  The valve should seat properly and operate freely. 

 

If water does not flow, drain the water heater, remove the inoperative valve and inspect for obstructions or corrosion.  Replace with 

a new valve of equivalent size as necessary. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for LOKE8-100

Page 1: ...75 LOKE8 100 LOKE8 125 LOKE8 150 LOKE8 175 LOKE8 200 LOKE8 225 LOKE8 250 LOKE Instantaneous packaged plate heat exchanger Installation Commissioning Maintenance and User instructions installation man...

Page 2: ...2 BLANK PAGE...

Page 3: ...TY 12 LOCATION 12 LIFTING 13 WATER CONNECTIONS 13 UN VENTED SYSTEM ARRANGEMENT 13 STANDARD UN VENTEDKITS 14 CIRCULATING PUMPS 14 CONTROL 14 OVERHEAT PROTECTION 14 9 0 SCHEMATICS 15 KEY FOR SCHEMATICS...

Page 4: ...with Models LOKE8 50 to LOKE8 150 o COLK3503 for use with Models LOKE 175 to LOKE8 250 Direct storage vessels with matched primary circulation pumps For units being installed with a storage vessel con...

Page 5: ...damage caused by inaccurately following these installation instructions Only original parts may be used when carrying out any repair or service work This appliance is not intended for use by persons i...

Page 6: ...230V 1Ph 50hz Protection class II Torque 6Nm Power consumption 230v AC 10VA Connection mounting set External thread Running time at maximum speed 30seconds Supplied parts Actuator with pre assembled s...

Page 7: ...Secondary Side Inlet Temperature C Varies Depending on Demand 10 At Full Demand Outlet Temperature C 65 65 65 65 65 Fluid Flow Rate litres second 0 22 0 33 0 43 0 54 0 65 Fluid type Water Water Water...

Page 8: ...y Side Inlet Temperature C Varies Depending on Demand 10 At Full Demand Outlet Temperature C 65 65 65 65 Fluid Flow Rate litres second 0 76 0 87 0 98 1 09 Fluid type Water Water Water Water pressure d...

Page 9: ...9 7 0 DIMENSIONS AND CLEARANCE Unit Dimension A Total Height mm 835 B Depth mm 710 C Width mm 196 DIMENSIONS OF UNIT WITHOUT OPTIONAL BASE...

Page 10: ...10 Unit Dimension A Total Height mm 965 B Depth mm 800 C Width mm 620 D Base Depth mm 130 DIMENSIONS OF UNIT WITH OPTIONAL BASE FITTED...

Page 11: ...h optional base fitted if unit does not have optional base clearances are from side of plate pack Side clearances can be reduced but the unit may need to be removed in the future if the plate pack req...

Page 12: ...G01Guidance on safe operation of Water Heaters Manufacturer s notes must not be taken in any way as overriding statutory obligations WATER QUALITY Water supply quality may adversely affect the efficie...

Page 13: ...tting of flexible couplings if the pipe work is subject to vibration The pipe work is completely flushed before attaching to exchanger The exchanger acts as an effective filter and will become blocked...

Page 14: ...d overcome the plate pressure drop details can be found in the technical data table CONTROL The controller is factory fitted to the three port valve OVERHEAT PROTECTION Due to its simple design the LO...

Page 15: ...5 In all cases where information is provided the customer must assess and manage risks associated with the technical information and advice provided SYMBOL DESCRIPTION IV ISOLATION VALVE LSV LOCKSHIEL...

Page 16: ...16 Schematic LOKE instantaneous installation...

Page 17: ...17 Schematic LOKE with storage vessel schematic...

Page 18: ...n of at least 3mm in all poles should be sited close to the equipment and must only serve that equipment The double pole switch must be readily accessible under all conditions The controller fitted to...

Page 19: ...t The actuator should slowly rotate until the valve is at the fully diverting position and then stop Now lower the temperature below ambient and the actuator should rotate anti clockwise and stop at a...

Page 20: ...r will not cause any damage or injury 4 Close the cold water inlet valve from the header tank or unvented kit unit to water heater system 5 Open the drain valve 6 Working systematically from the highe...

Page 21: ...o assemble the plate you will require the plate sequencing sheet this should be in the paperwork supplied with the Plate heat exchanger If this cannot be found contact Lochinvar Technical support befo...

Page 22: ...skewing the frame plates by more than 10mm 4 Tightening is complete when the distance between the inside faces of the two frame plates is within the compression length maximum and minimum dimensions...

Page 23: ...23 12 7 1 EXAMPLES OF GASKET AND PLATE TYPES...

Page 24: ...the manual 2 Flange gaskets leaking check replace 3 Crack in weld at joint Dye Pen Check and repair remove plates out of heat exchanger before welding 4 Cross contamination Check all plates for crack...

Page 25: ...25 14 0 DECLARATION OF CONFORMITY NOTES...

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