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2  

Maintenance schedule

8

 WARNING

Have leaks fixed at once by a qualified 
service technician.  Failure to comply 
could result in severe personal injury, 
death, or substantial property damage.

Operate relief valve

1.  Before proceeding, verify that the relief valve outlet has 
 

been piped to a safe place of discharge, avoiding any 

 

possibility of scalding from hot water.

 WARNING

To avoid water damage or scalding due 
to valve operation, a metal discharge 
line must be connected to the relief 
valve outlet and run to a safe place of 
disposal.  This discharge line must be 
installed by a qualified heating installer 
or service technician in accordance with 
the instructions in the Knight Fire Tube 
Boiler Installation and Operation Manual.  
The discharge line must be terminated 
so as to eliminate possibility of severe 
burns or property damage should the valve 
discharge.

2.  Read the boiler pressure/temperature gauge to make 
 

sure the system is pressurized.  Lift the relief valve 

 

top lever slightly, allowing water to relieve through 

 

the valve and discharge piping.

3.  If water flows freely, release the lever and allow the valve 
 

to seat.  Watch the end of the relief valve discharge pipe 

 

to ensure that the valve does not weep after the line has 

 

had time to drain.  If the valve weeps, lift the seat again to 

 

attempt to clean the valve seat.  If the valve continues to 

  weep afterwards, contact your qualified service 
 

technician to inspect the valve and system.

4.  If water does not flow from the valve when you lift the 
 

lever completely, the valve or discharge line may be 

 

blocked.  Immediately shut down the boiler, following 

 

the operating instructions on page 9 of this manual.  Call 

 

your qualified service technician to inspect the boiler and 

 system. 

Shut boiler down (unless boiler is used 

for Domestic Water)

1.  Follow “To Turn Off Gas to Appliance” on page 9 of this 
 manual.

2.  Do not drain the system unless exposure to freezing 
 

temperatures will occur.

3.  Do not drain the system if it is filled with an antifreeze 
 solution.

4.  DO NOT shut down boilers used for domestic water 
 

heating, they must operate year-round.

3.  Replace the front access door.

Test low water cutoff (if installed)

1.  If the system is equipped with a low water cutoff, test the 
 

low water cutoff periodically during the heating season, 

 

following the low water cutoff manufacturer’s 

 instructions.

Reset button (low water cutoff)

1.  Testing the low water cutoff shuts the unit off.   Press the 
 

RESET button on the low water cutoff to turn the unit 

 back 

on.

Check boiler piping (gas and water)

1.  Remove the boiler front access door and perform a gas 
 

leak inspection per steps 1 through 7 of the Operating 

 

Instructions on page 9.  If gas odor or leak is detected, 

 

immediately shut down the boiler following the 

 

procedures on page 9.  Call a qualified service 

technician.

2.  Visually inspect for leaks around water piping. 

 

 

Also inspect the  circulators, relief valve, and fittings.  

 

Immediately call a qualified service technician to repair 

 any 

leaks.

                 

User’s Information Manual

Summary of Contents for Knight 285

Page 1: ...flammable vapors are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your ga...

Page 2: ...avoided may result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents...

Page 3: ...ler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has been under water must be replaced Boiler wat...

Page 4: ...abrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction...

Page 5: ...rn water temperature If combustion or performance indicate need Clean heat exchanger Remove and clean burner using compressed air only Clean the blower wheel Owner maintenance see pages 6 8 for detail...

Page 6: ...Products containing chlorine or fluorine if allowed to contaminate the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to conti...

Page 7: ...CTION FROM CONDENSATE VENT ON BOILER FROM CONDENSATE DRAIN ON BOILER DIR 2000507910 00 1 2 PVC UNION FIELD PROVIDED 1 2 PVC TEE RECOMMENDED FIELD SUPPLIED NEUTRALIZER KIT FLOOR DRAIN OR DRAIN PAN User...

Page 8: ...e technician to inspect the valve and system 4 If water does not flow from the valve when you lift the lever completely the valve or discharge line may be blocked Immediately shut down the boiler foll...

Page 9: ...9 3 Operating instructions User s Information Manual...

Page 10: ...ture units can also be changed see page 11 Installer Most parameters are available only to the installer accessible by entering the installer password see the Knight Fire Tube Boiler Service Manual Sa...

Page 11: ...ngs will be discarded Set domestic hot water DHW operation Verify DHW mode There are two 2 modes of operation for DHW In Normal Mode when a DHW demand begins the control will start the DHW pump turn o...

Page 12: ...the minutes Press the NAVIGATION dial 8 TurntheNAVIGATIONdialtoadjustthemonth Pressthe NAVIGATION dial 9 Turn the NAVIGATION dial to adjust the date Press the NAVIGATION dial 10 Turn the NAVIGATION d...

Page 13: ...The call for heat has been satisfied and the unit runs the fan for an additional postpurge period to clear the combustion chamber and vent system of residual flue products SHUTDOWN The unit has been p...

Page 14: ...mperature of Loop 3 reported by the MTLC control I O SCREEN a GAS PRESS SW The state of the gas pressure switch b FLOW SW The state of the flow switch c LOUVER RELAY The state of the louver relay outp...

Page 15: ...the Home Status Screen and upload any changes EXIT Press the LEFT SELECT key to go back to the previous Menu Screen YES Press the LEFT SELECT key to accept current operation SKIP Press the LEFT SELECT...

Page 16: ...Revision Notes Revision A Change 500001290 initial release MM 100267830_DIR 2000508772 Rev A 10 15...

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