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20

LEAKAGE CHECKPOINTS

Read this manual fi rst.  Then before checking the water heater make 
sure the gas supply has been turned “OFF”, and never turn the gas 
“ON” before the tank is completely full of water.

Never use this water heater unless it is completely fi lled with water.  
To prevent damage to the tank, the tank must be fi lled with water.  
Water must fl ow from the hot water faucet before turning “ON” gas 
to the water heater.

A.  Water at the draft hood is water vapor which has condensed out 

of the combustion products.  This is caused by a problem in the 
vent.  Contact the gas utility.

B.  *Condensation may be seen on pipes in humid weather or pipe 

connections may be leaking.

C.  *The anode rod fi tting may be leaking.

D.  Small amounts of water from temperature-pressure relief valve 

may be due to thermal expansion or high water pressure in your 
area.

E.  *The temperature-pressure relief valve may be leaking at the 

tank fi tting.

F.  Water from a drain valve may be due to the valve being slightly 

opened.

G.  *The drain valve may be leaking at the tank fi tting.

H.  Combustion products contain water vapor which can condense 

on the cooler surfaces of the tank.  Droplets form and drip onto 
the burner or run on the fl oor.  This is common at the time of 
start-up after installation and when incoming water is cold.

I.   Water in the water heater bottom or on the fl oor may be from 

condensation, loose connections, or the relief valve.  DO NOT 
replace the water heater until a full inspection of all possible water 
sources is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage 
should also be checked.

*  To check where threaded portion enters tank, insert cotton 

swab between jacket opening and fi tting.  If cotton is wet, follow 
“Draining” instructions in the “Periodic Maintenance” section and 
then remove fi tting.  Put pipe dope or tefl on tape on the threads 
and replace.  Then follow “Filling the Water Heater” instructions 
in the “Installing the New Water Heater” section.

8.  Follow the lighting instructions in the “Lighting” section to restart 

the water heater.

FIGURE  19.

SERVICE

If a condition persists or you are uncertain about the operation of 

the water heater contact a service agency.

Use this guide to check a “Leaking” water heater.  Many suspected 
“Leakers” are not leaking tanks.  Often the source of the water can 

be found and corrected.

If you are not thoroughly familiar with gas codes, your water heater, 
and safety practices, contact your gas supplier or qualifi ed installer 

to check the water heater.

Summary of Contents for COMMERCIAL GAS WATER HEATERS

Page 1: ...IL AT 2TECH LOCHINVAR COM COMMERCIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER C3 Technology Gas Water Heaters meet the new ANSI Z21 10 1 standard that...

Page 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation an...

Page 5: ...Y LOCAL CODES FIGURE 1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature Pressure Relief Valve R Rating Plate S...

Page 6: ...others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law re...

Page 7: ...larm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain...

Page 8: ...al injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer door thermostat or temperature pressure re...

Page 9: ...1 cm2 kW of total input rating of all equipment in the enclosure see Figure 9 Alternatively a single permanent opening may be used when communicating directly with the outdoors or with spaces that fre...

Page 10: ...uires water for space heating at temperatures higher than required for domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water suppl...

Page 11: ...ctly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any dista...

Page 12: ...ion For replacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting o...

Page 13: ...ing all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to th...

Page 14: ...trol valve of the water heater can be accomplished by either of the two methods shown in Figures 13 and 14 A sediment trap shall be installed as close to the inlet of the water heater as practical at...

Page 15: ...burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been foun...

Page 16: ...htubs showers sink etc HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing and other sani...

Page 17: ...urner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one...

Page 18: ...able However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact a qualified installer or service agenc...

Page 19: ...s to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with...

Page 20: ...d drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be from cond...

Page 21: ...ional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need ever exist for repair parts or service si...

Page 22: ...nctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WILL NOT Dirty or clogged air intake screen Clean and reins...

Page 23: ...23 NOTES...

Page 24: ...24 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Services email 2tech lochinvar com www lochinvar com Copyright 2011 Lochinvar LLC All rights reserved...

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