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4

SAFE INSTALLATION, USE AND SERVICE............................2

GENERAL SAFETY..................................................................3

TABLE OF CONTENTS ............................................................4

INTRODUCTION ......................................................................4

 

Preparing for the New Installation .....................................4

TYPICAL INSTALLATION ..................................................... 5-6

LOCATING THE NEW WATER HEATER .................................7

 

Facts to Consider About Location ................................. 7-8

 Insulation 

Blankets 

............................................................8  

Combustion Air and Ventilation for Appliances 

 

Located in Unconfi ned Spaces .........................................8

 

Combustion Air and Ventilation for Appliances 

 

Located in Confi ned Spaces ......................................... 8-9

INSTALLING THE WATER HEATER ......................................10

 Water 

Piping 

..............................................................10-11

 

Temperature-Pressure Relief Valve ................................11

 

Filling the Water Heater ..................................................12

 Venting 

...................................................................... 12-13

 Gas 

Piping 

................................................................ 13-14

 Sediment 

Traps 

...............................................................14

LIGHTING & OPERATING LABEL .........................................15

TEMPERATURE REGULATION ............................................16

FOR YOUR INFORMATION ............................................. 16-17

 

Start Up Conditions .........................................................16

 

Draft Hood Operation ......................................................16

 Condensate............................................................... 16-17

 Smoke/Odor 

....................................................................17

 Thermal 

Expansion 

.........................................................17

 Strange 

Sounds 

..............................................................17

OPERATIONAL CONDITIONS ...............................................18

 Smelly 

Water 

...................................................................17

 

“Air” in Hot Water Faucets ..............................................17

 

High Temperature Shut Off System ................................17

PERIODIC MAINTENANCE ...................................................18

 

Venting System Inspection..............................................18

 Burner 

Inspection 

............................................................18

 Burner 

Cleaning 

..............................................................18

 Housekeeping 

........................................................... 18-19

 

Anode Rod Inspection.....................................................19

 

Temperature-Pressure Relief Valve Operation ...............19

 Draining...........................................................................19

 

Drain Valve Washer Replacement ............................ 19-20

 Service 

............................................................................20

LEAKAGE CHECKPOINTS ....................................................20

REPAIR PARTS ......................................................................21

TROUBLESHOOTING ...........................................................22

NOTES ...................................................................................23

WARRANTY ......................................................................Insert

Thank You

 for purchasing this water heater.  Properly installed and 

maintained, it should give you years of trouble free service.

Abbreviations Found In This Instruction Manual:

•  CSA - Canadian Standards Association

•  ANSI - American National Standards Institute

•  NFPA - National Fire Protection Association

•  ASME - American Society of Mechanical Engineers

•  GAMA - Gas Appliance Manufacturer’s Association 

This gas-fi red water heater is design certifi ed by CSA INTERNATIONAL 
under American National Standard/CSA Standard for Gas Water 
Heaters ANSI Z21.10.1 • CSA 4.1 (current edition).  

PREPARING FOR THE INSTALLATION

1.  Read the “General Safety” section, page 3 of this manual fi rst and 

then the entire manual carefully.  If you don’t follow the safety rules, 
the water heater will not operate properly.  It could cause DEATH, 
SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

 

This manual contains instructions for the installation, operation, and 
maintenance of the gas-fi red water heater.  It also contains warnings 
throughout the manual that you must read and be aware of.  All 
warnings and all instructions are essential to the proper operation 
of the water heater and your safety.  Since we cannot put everything 
on the fi rst few pages, 

READ THE ENTIRE MANUAL BEFORE 

ATTEMPTING TO INSTALL OR OPERATE THE WATER 
HEATER.

2.  The installation must conform with these instructions and the local 

code authority having jurisdiction. In the absence of local codes, 
installations shall comply with the National Fuel Gas Code ANSI 
Z223.1/NFPA 54. This publication is available from the Canadian 
Standards Association, 8501 East Pleasant Valley Rd., Cleveland 
Ohio 44131, or The National Fire Protection Association, 1 
Batterymarch Park, Quincy, MA 02269. 

3.  If after reading this manual you have any questions or do not 

understand any portion of the instructions, call the local gas utility 
or the manufacturer whose name appears on the rating plate.

4.  Carefully plan the place where you are going to put the water 

heater.  Correct  combustion, vent action, and vent pipe installation 
are very important in preventing death from possible carbon 
monoxide poisoning and fi res, see Figures 1 and 2.

 

Examine the location to ensure the water heater complies with 
the “Locating the New Water Heater” section in this manual.

5.  For California installation this water heater must be braced, 

anchored, or strapped to avoid falling or moving during an 
earthquake.  See instructions for correct installation procedures.  
Instructions may be obtained from California Offi ce of the State 
Architect, 400 P Street, Sacramento, CA 95814.

6.  Massachusetts Code requires this water heater to be installed in 

accordance with Massachusetts 248-CMR 2.00: State Plumbing 
Code and 248-CMR 5.00.

7.  Complies with SCAQMD rule #1121 and districts having equivalent 

NOx requirements.

INTRODUCTION

TABLE OF CONTENTS

Summary of Contents for COMMERCIAL GAS WATER HEATERS

Page 1: ...IL AT 2TECH LOCHINVAR COM COMMERCIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER C3 Technology Gas Water Heaters meet the new ANSI Z21 10 1 standard that...

Page 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation an...

Page 5: ...Y LOCAL CODES FIGURE 1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature Pressure Relief Valve R Rating Plate S...

Page 6: ...others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law re...

Page 7: ...larm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain...

Page 8: ...al injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer door thermostat or temperature pressure re...

Page 9: ...1 cm2 kW of total input rating of all equipment in the enclosure see Figure 9 Alternatively a single permanent opening may be used when communicating directly with the outdoors or with spaces that fre...

Page 10: ...uires water for space heating at temperatures higher than required for domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water suppl...

Page 11: ...ctly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any dista...

Page 12: ...ion For replacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting o...

Page 13: ...ing all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to th...

Page 14: ...trol valve of the water heater can be accomplished by either of the two methods shown in Figures 13 and 14 A sediment trap shall be installed as close to the inlet of the water heater as practical at...

Page 15: ...burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been foun...

Page 16: ...htubs showers sink etc HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing and other sani...

Page 17: ...urner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one...

Page 18: ...able However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact a qualified installer or service agenc...

Page 19: ...s to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with...

Page 20: ...d drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be from cond...

Page 21: ...ional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need ever exist for repair parts or service si...

Page 22: ...nctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WILL NOT Dirty or clogged air intake screen Clean and reins...

Page 23: ...23 NOTES...

Page 24: ...24 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Services email 2tech lochinvar com www lochinvar com Copyright 2011 Lochinvar LLC All rights reserved...

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