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8

       

 

FIGURE 7

•  Where a separate vent connection is not available and the vent 

pipe from the heater must be connected to a common vent with 

an oil burning furnace, the vent pipe should enter the smaller 

common vent or chimney at a point above the large vent pipe.

MULTIPLE HEATER MANIFOLD

When  horizontally  manifolding  two  or  more  heaters  vent  as 

shown in Figure 8. Refer to NFPA 54/ANSI Z223.1 for venting 

multiple heaters.  

             

FIGURE 8

WATER LINE CONNECTIONS

This manual provides detailed installation diagrams (see pages 

12 thru 17 of this manual) for typical methods of application for 

the water heaters.

The water heater may be installed by itself, or with a separate 

storage tank, on both single and two-temperature systems. When 

used with a separate storage tank, the circulation may be either 

by gravity or by means of a circulating pump. When a circulating 

pump is used it is important to note that the flow rate should be 

slow so that there will be a minimum of turbulence inside the heater.

If a water heater is installed in a closed water system, contact the water 

supplier or local plumbing inspector on how to control this situation.

WATER (POTABLE) HEATING

AND SPACE HEATING

1.  All piping components connected to this unit for space heating 

  applications shall be suitable for use with potable water.

2.  Toxic chemicals, such as those used for boiler treatment, shall 

NEVER be introduced into this system.

3.  This unit may NEVER be connected to any existing heating 

system or component(s) previously used with a non-potable

  water heating appliance.

4.  When  the  system  requires  water  for  space  heating  at 

temperatures higher than required for domestic water purposes, 

a tempering valve must be installed.  Please refer to installation 

diagrams on pages 12 thru 17 of this manual for suggested 

piping arrangements.

5.  These  water  heaters  cannot  be  used  in  space  heating 

applications only.

 

CAUTION

A closed system will exist if a check valve (without bypass), 

pressure reducing valve (without bypass), or a water meter 

(without bypass) is installed in the cold water line between 

the water heater and street main (or well).

Excessive pressure may develop in such closed systems, 

causing premature tank failure or intermittent relief valve 

operation.  This is not a warranty failure.  An expansion tank 

or a similar device may be required in the inlet supply line 

between the appliance and the meter or valve to compensate 

for the thermal expansion of the water.

SYSTEM CONNECTIONS

The system installation must conform to these instructions and to 

the local code authority having jurisdiction.  Good practice requires 

that all heavy piping be supported.

THERMOMETERS (Not Supplied)

Thermometers should be obtained and field installed as shown in 

the installation diagrams.

Thermometers are installed in the system as a means of detecting 

the temperature of the outlet water supply.

RELIEF VALVE

This  water  heater  is  equipped  with  a  combination 

 

temperature-pressure relief valve that complies with the standard 

for relief valves and automatic gas shutoff devices for hot water 

supply  system, ANSI  Z21.22.   

 FOR SAFE OPERATION OF 

THE WATER HEATER, THE RELIEF VALVE(S) MUST NOT BE 

REMOVED OR PLUGGED.

ASME ratings cover pressure relief capacities.  CSA ratings cover 

release rate with temperature actuation.

In addition to the appliance relief valve, each remote storage tank 

which may be used in conjunction with this appliance shall also be 

installed with a properly sized, rated and approved combination 

temperature (ANSI) and pressure (ASME) relief valve(s).

 WARNING

THE PURPOSE OF RELIEF VALVE IS TO AVOID EXCESSIVE 

PRESSURE OR TEMPERATURE INTO THE STEAM RANGE, 

WHICH MAY CAUSE SCALDING AT FIXTURES, TANK 

EXPLOSION, SYSTEM OR HEATER DAMAGE.  NO VALVE IS 

TO BE PLACED BETWEEN THE RELIEF VALVE AND TANK.

Your  local  code  authority  may  have  other  specific  relief  valve

 

requirements.

A DRAIN LINE MUST BE CONNECTED TO THE RELIEF VALVE 

TO DIRECT DISCHARGE TO A SAFE LOCATION TO AVOID 

SCALDING OR WATER DAMAGE. THIS LINE MUST NOT BE 

REDUCED FROM THE SIZE OF THE VALVE OUTLET AND 

MUST NOT CONTAIN VALVES, RESTRICTIONS NOR SHOULD 

IT BE LOCATED IN FREEZING AREAS. DO NOT THREAD OR 

CAP THE END OF THIS LINE. RESTRICTED OR BLOCKED 

DISCHARGE WILL DEFEAT THE PURPOSE OF THE VALVE 

AND IS UNSAFE. DISCHARGE LINE SHALL BE INSTALLED TO 

ALLOW COMPLETE DRAINAGE OF BOTH THE VALVE AND LINE.

See SERVICE INFORMATION section for procedure and 

precautions.

Summary of Contents for CGL150

Page 1: ...ed in U S A 1011 322880 000 CAUTION TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for b...

Page 2: ...installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 documents are available from the National Fire Protection...

Page 3: ...ater is due to a corrosive atmosphere Refer to the limited warranty for complete terms and conditions IMPROPER COMBUSTION WARNING ATTIC AND OR EXHAUST FANS OPERATING ON THE PREMISES WITHAWATER HEATER...

Page 4: ...n per cubic foot of air Therefore the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply Failure to make this reduction would result in an...

Page 5: ...DUCER BLOWER ASSEMBLY All units are equipped with a exhaust inducer The inducer assists in drawing in fresh air to the unit for combustion and then assists in dispensing the combustion by products int...

Page 6: ...ns above 2000 feet 610m refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure LEVELING If the unit is not level insert the bolts which were used in crating into the...

Page 7: ...ater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heaters This water heater...

Page 8: ...r well Excessive pressure may develop in such closed systems causing premature tank failure or intermittent relief valve operation This is not a warranty failure An expansion tank or a similar device...

Page 9: ...ALL GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAPORDRIPLEG MUSTBEINCORPORATEDINTHEPIPING SEE FIG 9 THE DIRT LEG...

Page 10: ...h the latest version of the National Electrical Code ANSI NFPA No 70 FIGURE 10 SINGLE UNIT WIRING DIAGRAM must conform to all local code authority having jurisdiction AN ELECTRICAL GROUND IS REQUIRED...

Page 11: ...emperature and pressure relief valve of adequate capacity is installed on the heater The locations shown in the installation diagrams on the following pages are typical The discharge opening of the te...

Page 12: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Page 13: ...BE CLOSED ON DURING THE RINSE OPERATION AND OPEN OFF WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACH...

Page 14: ...in the installation diagrams on the following pages are typical The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject HEATER WITH...

Page 15: ...NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LI...

Page 16: ...RS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEA...

Page 17: ...STER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN LOCHINVAR T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERAT...

Page 18: ...rner before going into lockout After the controller tries three times it will wait one hour before trying to light the unit again This cycle will continue until the main burners are ignited or the uni...

Page 19: ...tes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON...

Page 20: ...WHICH INJURYOCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSETIMEOFCHILDREN AGEDORDISABLEDPERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CHILDRENTOUSEAHOTWATERTAP...

Page 21: ...essure and input rate 4 Clock the meter as in step 2 above 5 Repeat steps 3 and 4 until the specified input rate is achieved 6 Turn the gas control knob to PILOT Remove the pressure gauge and replace...

Page 22: ...when removed New pipe collars will insure that the seal is such as to prevent leakage of flue products when properly installed NOTE Anode rod inspection may need to be made more frequently in areas s...

Page 23: ...calling your service agent the following checklist should be examined to eliminate obvious problems from those requiring replacement or servicing Check that main manual gas shutoff valve is fully open...

Page 24: ...e complete model and serial number as it appears on the product Refer to the part s list for more information SERVICE The installer may be able to observe and correct certain problems which may arise...

Page 25: ...engages Prover Switch Ignition Control Board provides power to Silicon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board opens Gas Valve Ignition Control Board sh...

Page 26: ...n Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Dr...

Page 27: ...so installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited...

Page 28: ...28 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com...

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