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21

NOTE:

1.  Remove main burners from unit.

2.  Check  that  burner  venturi  and  ports  are  free  of  foreign 

debris.

3.  Clean  burners  with  bristle  brush  and/or  vacuum  cleaner 

 

- DO NOT distort burner ports or pilot location.

4.  Reinstall burners in unit.  Make sure front and rear of burners 

are installed correctly in burner support brackets.

Also check for good flow of combustion and ventilating air to the 

unit.  Maintain a clear area around the heater at all times.

GAS VALVES

Figure 13 shows the type of combination manual gas control valve 

and regulator used on these heaters.

If  the  gas  valve  becomes  defective,  repairs  should  not  be 

attempted. A  new  valve  should  be  installed  in  place  of  the 

defective one.

FIGURE 13

CHECKING THE INPUT

For  appliance  installation  locations  with  elevations  above 

 

2000 feet, refer to HIGH ALTITUDE INSTALLATIONS section of 

this manual for input reduction procedure.

1.  Attach a pressure gauge or a manometer to the gauge port 

and  refer to the GAS PRESSURE REGULATOR section for 

correct manifold pressure.

2.  Use this formula to “clock” the meter.  Be sure that other gas  

consuming appliances are not operating during this interval.

  3600

  X  H  =  Btuh

     T

  T  =  Time in seconds to burn one cubic foot of gas.

  H = Btu’s per cubic foot of gas.

  Btuh = Actual heater input.

  Example: 

  T  =  15.1 seconds

  H  =  1050 Btu

  Btuh  =  ?
  19  X  1050  = 199,999 Btuh

Should it be necessary to adjust the gas pressure to the burners 

to obtain the full input rate, the steps below should be followed:

3.  Remove  the  regulator  adjustment  sealing  cap,  see 

 

Figure 13, and adjust the pressure by turning the adjusting 

screw with a screwdriver.

 

 Clockwise to increase gas pressure and input rate.

 

 Counterclockwise to decrease gas pressure and input        

 rate.

4.  “Clock” the meter as in step 2 above.
5.  Repeat steps 3 and 4 until the specified input rate is achieved.
6.  Turn the gas control knob to PILOT.  Remove the pressure 

gauge and replace the sealing cap and the allen wrench set 

screw in the pressure tap opening.

 WARNING

UNDER NO CIRCUMSTANCES SHOULD THE GAS INPUT 

EXCEED THE INPUT SHOWN ON THE HEATER MODEL AND 

RATING PLATE.  OVERFIRING COULD RESULT IN DAMAGE 

OR SOOTING OF THE HEATER.

When the heater is operating at full capacity, or full gas input, it 

should consume 1 cu. ft. of gas in time indicated on Table 3.

TABLE 3

APPROXIMATE TIME REQUIRED TO CONSUME

1 CU. FT. OF GAS AT FULL CAPACITY

  

 

  

 

 

TIME REQ’D

  INPUT 

TYPE 

BTUH 

TO CONSUME

  RATE 

OF 

PER 

1 CU. FT.

  (BTUH) 

GAS 

CU. FT. 

OF GAS

  154,000 

NATURAL 

1050 

24.5 SEC.

  199,000 

NATURAL 

1050 

19.0 SEC.

Figures shown are valid for 0-2000 ft.(0-610m) installations.   See 

“HIGH ALTITUDE  INSTALLATIONS”  for  deration  requirements 

over 2000 ft.(610m).

VENTING SYSTEM

Examine the venting system every six months for obstructions 

and/or deterioration of the vent piping.

Remove all soot or other obstructions from chimney which will 

retard free draft.

REMOTE STORAGE TANK 

TEMPERATURE CONTROL

The water temperature in the storage tank (if used) is controlled 

by the storage tank temperature control.  The sensing element is 

mounted in the hot water storage tank, see page 17.

A change in water temperature in the storage tank lower than 

the  tank  temperature  control  setting  will  cause  the  sensor  to 

activate the circulating pump.  The pump then circulates the water 

through the heater where the thermostat senses the drop in water 

temperature and activates main burner operation of the appliance.

If the storage tank temperature control is out of calibration, replace 

with new control.

 WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL 

TO SHUT OFF, TURN OFF THE MANUAL GAS CONTROL 

VALVE TO THE APPLIANCE.

Summary of Contents for CGL150

Page 1: ...ed in U S A 1011 322880 000 CAUTION TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for b...

Page 2: ...installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 documents are available from the National Fire Protection...

Page 3: ...ater is due to a corrosive atmosphere Refer to the limited warranty for complete terms and conditions IMPROPER COMBUSTION WARNING ATTIC AND OR EXHAUST FANS OPERATING ON THE PREMISES WITHAWATER HEATER...

Page 4: ...n per cubic foot of air Therefore the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply Failure to make this reduction would result in an...

Page 5: ...DUCER BLOWER ASSEMBLY All units are equipped with a exhaust inducer The inducer assists in drawing in fresh air to the unit for combustion and then assists in dispensing the combustion by products int...

Page 6: ...ns above 2000 feet 610m refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure LEVELING If the unit is not level insert the bolts which were used in crating into the...

Page 7: ...ater must be protected from freezing downdrafts Remove all soot or other obstructions from the chimney that will retard a free draft Type B venting is recommended with these heaters This water heater...

Page 8: ...r well Excessive pressure may develop in such closed systems causing premature tank failure or intermittent relief valve operation This is not a warranty failure An expansion tank or a similar device...

Page 9: ...ALL GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAPORDRIPLEG MUSTBEINCORPORATEDINTHEPIPING SEE FIG 9 THE DIRT LEG...

Page 10: ...h the latest version of the National Electrical Code ANSI NFPA No 70 FIGURE 10 SINGLE UNIT WIRING DIAGRAM must conform to all local code authority having jurisdiction AN ELECTRICAL GROUND IS REQUIRED...

Page 11: ...emperature and pressure relief valve of adequate capacity is installed on the heater The locations shown in the installation diagrams on the following pages are typical The discharge opening of the te...

Page 12: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Page 13: ...BE CLOSED ON DURING THE RINSE OPERATION AND OPEN OFF WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACH...

Page 14: ...in the installation diagrams on the following pages are typical The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject HEATER WITH...

Page 15: ...NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LI...

Page 16: ...RS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEA...

Page 17: ...STER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN LOCHINVAR T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERAT...

Page 18: ...rner before going into lockout After the controller tries three times it will wait one hour before trying to light the unit again This cycle will continue until the main burners are ignited or the uni...

Page 19: ...tes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON...

Page 20: ...WHICH INJURYOCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSETIMEOFCHILDREN AGEDORDISABLEDPERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CHILDRENTOUSEAHOTWATERTAP...

Page 21: ...essure and input rate 4 Clock the meter as in step 2 above 5 Repeat steps 3 and 4 until the specified input rate is achieved 6 Turn the gas control knob to PILOT Remove the pressure gauge and replace...

Page 22: ...when removed New pipe collars will insure that the seal is such as to prevent leakage of flue products when properly installed NOTE Anode rod inspection may need to be made more frequently in areas s...

Page 23: ...calling your service agent the following checklist should be examined to eliminate obvious problems from those requiring replacement or servicing Check that main manual gas shutoff valve is fully open...

Page 24: ...e complete model and serial number as it appears on the product Refer to the part s list for more information SERVICE The installer may be able to observe and correct certain problems which may arise...

Page 25: ...engages Prover Switch Ignition Control Board provides power to Silicon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board opens Gas Valve Ignition Control Board sh...

Page 26: ...n Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Dr...

Page 27: ...so installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited...

Page 28: ...28 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com...

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