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User’s Information Manual

1  

Maintenance schedule 

(continued)

7

Check appliance piping (gas and water)

1. Access the appliance and perform a gas 
 

leak inspection per steps 1 through 7 of the Operating 

 

Instructions on page 8. If gas odor or leak is detected, 

 

immediately shut down the boiler and call a qualified 

 service 

technician.

2.  Visually inspect for leaks around water piping. 

 

 

Also inspect the  circulators, relief valve, and fittings.  

 

Immediately call a qualified service technician to repair 

 any 

leaks.

 WARNING

Have leaks fixed at once by a qualified 
service technician.  Failure to comply could 
result in severe personal injury, death, or 
substantial property damage.

Operate relief valve

1.  Before proceeding, verify that the relief valve outlet has 
 

been piped to a safe place of discharge, avoiding any 

 

possibility of scalding from hot water.

 WARNING

To avoid water damage or scalding due 
to valve operation, a metal discharge 
line must be connected to the relief 
valve outlet and run to a safe place of 
disposal.  This discharge line must be 
installed by a qualified heating installer or 
service technician in accordance with the 
instructions in the Solution Installation 
and Service Manual.  The discharge line 
must be terminated so as to eliminate 
possibility of severe burns or property 
damage should the valve discharge.

2.  Read the boiler pressure/temperature gauge to make 
 

sure the system is pressurized.  Lift the relief valve 

 

top lever slightly, allowing water to relieve through 

 

the valve and discharge piping.

3.  If water flows freely, release the lever and allow the valve 
 

to seat.  Watch the end of the relief valve discharge pipe 

 

to ensure that the valve does not weep after the line has 

 

had time to drain.  If the valve weeps, lift the seat again to 

 

attempt to clean the valve seat.  If the valve continues to 

  weep afterwards, contact your qualified service 
 

technician to inspect the valve and system.

4.  If water does not flow from the valve when you lift the 
 

lever completely, the valve or discharge line may be 

 

blocked.  Immediately shut down the appliance.  Call 

 

your qualified service technician to inspect the appliance 

 and 

system. 

Shut appliance down (unless boiler is 

used for Domestic Water)

1.  Follow “To Turn Off Gas to Appliance” on page 9 of this 
 manual.

2.  Do not drain the system unless exposure to freezing 
 

temperatures will occur.

3.  Do not drain the system if it is filled with an antifreeze 
 solution.

4.  DO NOT shut down boilers used for domestic water 
 

heating, they must operate year-round.

Summary of Contents for 000 BTU/HR

Page 1: ...or flammable vapors are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a near by phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified instal...

Page 2: ...ndicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEASE READ BEFORE PROCEEDING 3 4 1 MAINTENANCE SCHEDULE 5 Maintenance Procedures 6 Appliance Must Be Serviced and Maintaine...

Page 3: ...ed by too much water velocity through the tubes and is not covered by the manufacturer s warranty see Boiler Flow Rates and Temperature Rise for flow requirements Checking equipment Upon receiving equipment check for signs of shipping damage Pay particular attention to parts accompanying the appliances which may show signs of being hit or otherwise being mishandled Verify total number of pieces sh...

Page 4: ...ll be installed in accordance with those installation regulations in force in the local area where the installation is to be made These regulations shall be carefully followed in all cases Authorities having jurisdiction shall be consulted before installations are made In the absence of such requirements the installation shall conform to the latest edition of the National Fuel Gas Code ANSI Z223 1...

Page 5: ... tank Check control settings Check wiring and connections Flame inspection stable uniform Check flue gas passageways Inspect and clean the burners Perform start up check out and performance verification per Section 6 Startup of the Solution Installation and Service manual If combustion or performance indicate need Clean heat exchanger Remove and wash burners ANNUAL START UP Owner maintenance see p...

Page 6: ...ontaining chlorine or fluorine if allowed to contaminate the appliance intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue WARNING Failure to inspect the vent system as noted above and have it repaired by a qualified service technician can result in vent system failure causing severe personal injury or death Check vent pipin...

Page 7: ...Solution Installation and Service Manual The discharge line must be terminated so as to eliminate possibility of severe burns or property damage should the valve discharge 2 Read the boiler pressure temperature gauge to make sure the system is pressurized Lift the relief valve top lever slightly allowing water to relieve through the valve and discharge piping 3 If water flows freely release the le...

Page 8: ...t has been under water must be replaced Operating Instructions 1 STOP Read the safety information first 2 Remove the control panel door 3 Set the thermostat to the lowest setting OFF 4 Turn off all electrical power to the appliance 5 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the pilot by hand 6a 45 000 135 000 Btu hr models rotate t...

Page 9: ...hermostat to highest setting 3 Turn electric power ON 4 Pump relay pulls in to start pump 5 The ignition will begin sparking at the pilot 6 The ignition module will lock out after the trial for ignition period 7 Immediately call a qualified serviceman or installer to repair an ignition system that fails to lock out and properly shut down burner operation 8 After successful completion of the test r...

Page 10: ...10 NOTES ...

Page 11: ...NOTES 11 ...

Page 12: ...Revision Notes Revision A ECO C03746 initial release Revision B ECO C12077 reflects the update of ignition timing information on page 9 SBR USER Rev B 01 13 ...

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