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ⱥㄒ㸭(1*/,6+

If a problem occurs, check the followings. If the problem persists after checking the items in the table 
below, contact your nearest “LOBSTER” dealer or direct to us.

In making any enquiries about this product or requests for repair work, first check the trouble-
shooting items below, and then make a note of the model number, the usage conditions and the 
trouble symptoms in as much detail as possible. If you can provide this kind of information, it 
will contribute to reducing the amount of time required for delivery or repairs to be completed.

The rivet does not
go in, or the cut 
mandrel does not 
come out after 
riveting.

Number of triggers 
operations increases
before riveting is
complete. 
Rivet can not be 
pulled.

Piston does not
operate, or returns
very slowly, or
operation is not
smooth.

The suction power 
is weak and the cut 
mandrels (shafts) 
cannot be drawn

out.

Wrong type of Nosepiece or Guide 
Tube.

Nosepiece or Frame Head ‘CJM’ is 
loose.
Jaw Case is incorrectly assembled.

Contact surface between Jaws and 
Jaw Case ‘Head’ are not smooth. 
(friction). 

The inside of the Cylinder Cup is dirty 
so that the Air Piston cannot return to
its proper position.
Oil filling was not performed correctly, 
so that there is excess hydraulic oil 
inside the tool.

The rivet length is not correct for the
workpiece thickness.
Compressor air pressure is incorrect.
Jaw Case is incorrectly assembled.

Jaws are worn.
Insufficient hydraulic oil, causing a 
shorter stroke.
Insufficient  and excess pressure of 
supplied air.

Malfunction of Air Piston due to dirt or 
oil shortage inside the Cylinder Cup.

The Vacuum Button is not fully 
pressed. 
Too many cut mandrels in the tank. 

Cut mandrels clog in the Guide Tube.

The Tank Case Sponge is clogging.

The Guide Tube is not applicable to 
the size of rivet used.

Replace with the correct part which 
matches the rivet size. 
(Refer to pages 7 and 10.)
Use a spanner or similar to tighten 
securely.
Check the assembly procedure of parts 
inside the Jaw Case. (Refer to page 9.)
Clean the Jaws and the inside of Jaw 
Case Head, and apply “LOBSTER” brand 
lubricant oil to the back of Jaws. 
(Refer to page 9.) 
Clean inside the Cylinder Cup, and apply 
grease inside the cylinder and to the 
O-ring. (Refer to pages 11 and 12.) 
Loosen the Bleed Plug to allow the 
excess hydraulic oil to drain out. (Refer to 
pages 11 and 12.)

Mandrels clog up the Jaw Pusher or 
the Guide Tube.

Eliminate the mandrels clogging in the 
Jaw Case or the Guide Tube. 
(Refer to page 9.)
Use rivet which match the workpiece 
thickness.
Check the air pressure.

Check the assembly procedure of parts 
inside the Jaw Case. (Refer to page 9.)

Replace the Jaws. (Refer to page 9.)

Add hydraulic oil. (Refer to pages 11 
and 12.)
Adjust to obtain an appropriate pressure of 
supplied air. (Refer to page 6.)

Clean inside the Cylinder Cup and 
apply grease to the inner surface and 
the O-ring. (Refer to pages 11 and 12.)

Press the Vacuum Button fully from the 
"ON" side. 

Remove the Tank Case Unit and 
discard the cut mandrels.
Remove the Guide Tube and discard 
the cut mandrels. (Refer to page 9.) 

Clean or replace the Tank Case Sponge. 
(Refer to page 10.)
Replace with a Guide Tube applicable to 
the rivet used. Remove the Guide Tube 
if your rivet size is 

ȭ

4.0 or

ȭ

4.8. 

(Refer to pages 7 and 9.)

1

2

3

4

5

6

7

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2

3

4

5

1

1

2

3

4

5

2

Trouble

Cause

Countermeasure

TROUBLESHOOTING

16

Summary of Contents for R1A1

Page 1: ... the copyright of this manual It is prohibited to publish copy or translate to other language without prior consent CONTENTS IMPORTANT SAFETY INSTRUCTIONS 1 NOMENCLATURE 4 TECHNICAL DATA 5 PREPARATION BEFORE USE 6 OPERATING THE AIR RIVETER 8 MAINTENANCE 9 EXPLODED VIEW 17 TROUBLESHOOTING 16 STORAGE 19 ORDERING PARTS 19 PARTS LIST 18 International Marketing Sales Division 12 8 Shijo cho Higashi Osa...

Page 2: ...e ejected from the tool s nosepiece during use and cause serious injury 3 Alwaysattachthetank caseunitbeforeuse If you work without attaching the tank case unit there is a risk that the mandrel of rivet that has been cut is not discharged and will be clogged inside exhaust pipe causing a fault of the equipment Also these mandrels may be ejected from the tool s nosepiece during use and cause seriou...

Page 3: ...cur 11 Keepthehandgripalwaysdryandclean andavoidadhesionofoilandgrease Otherwise the grip may slip from your hand resulting in falling of the unit 12 Donotleavethefloorlitteredwithcut mandrels Cut mandrels are dangerous because their ends are sharp Stepping on them is also dangerous easily causing a slip and fall accident 13 Usethetoolcarefullyandconcentrateoncorrectoperationatalltimes Use the too...

Page 4: ...ose hoses and fittings 33 The regular preventative maintenance shall be carried out for instance after a specilfied time of operation a specified number of cycles operations or a stated number of times per year 34 When you handle hydraulic oil or grease obtain the Safety Data Sheet SDS from the supplier and follow the described instructions 35 When disposing this tool please follow the regulations...

Page 5: ... Grip Cover Vacuum Button Cylinder Cap Cylinder Cup Jaw Pusher Spring Rotary Joint Screw size Parallel pipe thread G1 4 Nosepiece FRAMEHEADINTERNALPARTS Jaw Pusher O ring P6 O ring P9 O ring S10 Guide Tube SUS Jaw Case CJM Ultra Jaws M Jaw Case Head Frame Head CJM Nosepiece chamfered ...

Page 6: ...32 3 16 Operating environment Temperature Relative humidity Sound Pressure level Lpa Vibration Emission value The date of manufacture Serial number Display example N Y 1 2 3 4 Warning Label AF22mm Airintake Rotaryjoint 4Υ to 35Υ 80 RH max No condensation 73 dB Size of screw G1 4 PF1 4 Less than equal to 2 5m sec2 ȭ ȭ ȭ ە Product specifications and design are subject to change for improvement witho...

Page 7: ...inside exhaust pipe causing a fault of the equipment Also these mandrels may be ejected from the tool s nosepiece during use and cause serious injury WARNING ە When you turn the Vacuum Button ON air comes out of the Exhaust Port on the side of the Tank Case Unit ە The Exhaust Port can face to any of the 4 directions so change the direction as your preference Note ە Adjust the drip feed amount of t...

Page 8: ...parts may occur If the pressure is too low some size of the rivet may not be correctly installed cut Note ە Refer to Jaw maintenance on page 9 for details on replacing the guide tube Note ە Shaded areas indicate parts which are installed in the tool as standard accessories ە Conform the size to be used and replace the nose piece with the corresponding one If you use the Nosepiece improperly cut ma...

Page 9: ...ndrel shaft of the rivet into the nosepiece insert the head of the rivet into the hole Lightly fit the end of riveting tool to the base material Make sure that there is no space in the base material and other things and then activate the trigger The rivet will be installed into the workpiece 4 Release the trigger The cut mandrel shaft will then be drawn into the tank case unit Whenthetankisaboutha...

Page 10: ...efer Troubleshooting in the Instruction Manual Note ە If debris builds up the jaws will not move smoothly and normal operation will not be possible ە The jaws should be cleaned on average once every 3 000 riveting operations Note ە Apply LOBSTER lubricant oil JO 50 separately sold ISO VG150 containing molybdenum disulfide to the back of Jaws or the inside of Jaw Case Head ە Assembling the Guide Tu...

Page 11: ...d may cause a part to jump out oil to squirt out or the unit to perform unexpected behavior and may result in an accident or personal injury CAUTION ە Beforestartingmaintenanceordisassemblingtheunittoreplaceparts besuretostop airsupply Performing maintenance or disassembly with air supplied may cause a part to jump out oil to squirt out or the unit to perform unexpected behavior and may result in ...

Page 12: ......

Page 13: ...ush Cylinder Cup Apply grease Apply grease Air Piston Unit ە Avoidskincontactwithsubstancessuchashydraulicoil lubricatingoilandgrease Such substances may cause inflammation of the skin If they come into contact with your skin wash the affected area thoroughly ە Maintainthetoolwithduecare Refer to the Instruction Manual for details on replacing parts and attachments otherwise injury may occur CAUTI...

Page 14: ...rts be sure to stop air supply Performing maintenance or disassembly with air supplied may cause a part to jump out oil to squirt out or the unit to perform unexpected behavior and may result in an accident or personal injury ە Avoid skin contact with substances such as hydraulic oil lubricating oil and grease Such substances may cause inflammation of the skin If they come into contact with your s...

Page 15: ...ing a Phillips screwdriver ە Attach the Grip Cover with the Silencer Sponge around the body Grip Cover Plier Air Valve Head Lock Plate Switch Trigger Silencer Sponge 3 RE ASSEMBLY DISASSEMBLY Note Note Note ە Before starting maintenance or disassembling the unit to replace parts be sure to stop air supply Performing maintenance or disassembly with air supplied may cause a part to jump out oil to s...

Page 16: ...ame Cap A Frame Cap A Sectional View Frame Cap A Shutter Body Ball Chain Outer shaft of frame cap 4 Tank Joint Tank Joint CLEANING RE ASSEMBLY Note Note ە Make sure to push down the Shutter Lever and check whether it will come back to original position Note ە Recommended grease is Grease grade 1 2 ە Apply one drop of grease ࠉ If applied ample amounts ࠉ it may cause swarf to be ࠉ clogged to the Man...

Page 17: ...on is not fully pressed Too many cut mandrels in the tank Cut mandrels clog in the Guide Tube The Tank Case Sponge is clogging The Guide Tube is not applicable to the size of rivet used Replace with the correct part which matches the rivet size Refer to pages 7 and 10 Use a spanner or similar to tighten securely Check the assembly procedure of parts inside the Jaw Case Refer to page 9 Clean the Ja...

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Page 20: ... 46 c s t Viscosity at 100 Υࠉ 7 06 c s t Flash Pointࠉࠉ ࠉ 228 RECOMMENDED OILS are Shell Tellus No 46 Esso Teresso No 46 Mobil D T E 25 Oil Medium HYDRAULICOILREQUIREMENTS Use only clean hydraulic oil as the viscosity of the oil used will affect tool performance LOBSTER brand Hydraulic Oil is supplied in a plastic filler bottle with the tool and can also be obtained from your LOBSTER dealer or agen...

Page 21: ...D TO BE DEFECTIVE IS LIMITED TO RE WORK OR THE REPLACEMENT OF SUCH GOODS AND IN NO CASE TO EXCEED THE INVOICE VALUE OF THE SAID GOODS UNDER NO CIRCUMSTANCES WILL LOBSTER BE LIABLE FOR DAMAGES OR COSTS INCURRED BY THE BUYER OR SUBSEQUENT USER IN RE PAIRING OR REPLACING DEFECTIVE GOODS ROUTINE MAINTENANCE AND REPAIR OF LOBSTER RIVET TOOLS CAN BE PERFORMED BY AN AVERAGE MECHANIC HOWEVER IF YOU HAVE A...

Page 22: ...ⱥㄒ㸭 1 6 M E M O ...

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