LOBSTER AR 2000H Instruction Manual Download

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AIR RIVETER

INSTRUCTION MANUAL

AR 2000S

(A)

AR 2000M

(A)

AR 2000H

(A)

Professional model of air riveter to install blind rivets.

Thank you very much for purchasing “LOBSTER” air riveter. To ensure correct operation, please
read this instruction manual carefully, and keep it in a safe place for later reference.

This instruction manual contains information for models AR2000S

(A)

, AR2000M

(A)

and AR2000H

(A)

Be sure to refer to information that is applicable to the model you are using.

This is Original instructions. (Original Instruction Manual is written in English language.)

CONTENTS

IMPORTANT SAFETY
INSTRUCTIONS.................................1

NOMENCLATURE .............................5

TECHNICAL DATA ............................6

PREPARATION BEFORE USE .........7

OPERATING THE AIR RIVETER ......8

MAINTENANCE .................................9

STORAGE........................................14

TROUBLESHOOTING .....................15

AR2000S

(A)

PARTS TABLE ............17

AR2000M

(A)

PARTS TABLE ............19

AR2000H

(A)

PARTS TABLE ............21

International Marketing & Sales Division

12-8 Shijyo-cho, Higashi-Osaka City

Osaka 579-8053, Japan

Telephone: +81(72)981-7466 Telefacs: +81(72)981-9420

URL http://www.lobtex.co.jp/

MANUFACTURER

PRINTED IN JAPAN

英語／E

ISH

AR-2000S-M-H(A)取扱(GB):AR-2000S̲M-H(A)取扱(GB) 14/08/27 13:55 ページ 1

Summary of Contents for AR 2000H

Page 1: ...ble to the model you are using This is Original instructions Original Instruction Manual is written in English language CONTENTS IMPORTANT SAFETY INSTRUCTIONS 1 NOMENCLATURE 5 TECHNICAL DATA 6 PREPARATION BEFORE USE 7 OPERATING THE AIR RIVETER 8 MAINTENANCE 9 STORAGE 14 TROUBLESHOOTING 15 AR2000S A PARTS TABLE 17 AR2000M A PARTS TABLE 19 AR2000H A PARTS TABLE 21 International Marketing Sales Divis...

Page 2: ...ge to the tool or personal injury may result Except the case when adding hydraulic oil through the bleed plug 4 Make sure that the tool and the air source are connected securely If the threads of the joints do not match or if the screws are not inserted far enough the air hose may become disconnected during use and injury may result Use hose bands to securely connect the air hose joint and air hos...

Page 3: ...e nosepiece toward other persons If the tool is used while the cut mandrels are still inside the tool not being ejected these mandrels may be ejected from the tool s nosepiece during use and cause serious injury 9 Wear protective glasses during use Failure to do so may result in an accident or personal injury in case that a rivet or a piece of cut mandrels jumps out toward you tWARNING AR 2000S M ...

Page 4: ...f handling and operation and surrounding conditions Accidents and injury may result if this practice is not followed Use common sense at all times otherwise accidents or injury may result When you are tired do not use the tool otherwise accidents or injury may result 10 Ask Lobtex to carry out any repair work required Repair work should only be carried out by a qualified technician Please contact ...

Page 5: ...s caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose 22 Proceed with care in unfamiliar surroundings There can be hidden hazards such as electricity or other utility lines 23 This assembly power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power 24 Ensure that there are no electrical ca...

Page 6: ...BLEED PLUG FRAME CAP THREADS G1 4 PF1 4 FRAME HEAD INTERNAL PARTS Lock washer Jaw pusher spring Jaw pusher Jaws S Jaw case Jaw case lock nut AR2000S A Jaw pusher spring H Jaw pusher H Jaws H Jaw case head H AR2000H A Jaw pusher spring Jaw pusher Jaws M Jaw case head AR2000M A AR 2000S M H A 取扱 GB AR 2000S M H A 取扱 GB 14 08 27 13 55 ページ 5 ...

Page 7: ...gly Make sure that this corresponds to the compressor discharge capacity per minute Required air consumption Air consumption per rivet No of rivets per minute Applicable rivets φmm rivet diameters φinch 0 49 0 59 MPa 5 6 kgf cm2 71 85 psi 2 4 3 2 4 0 3 32 1 8 5 32 2 4 3 2 4 0 4 8 3 32 1 8 5 32 3 16 4 8 6 4 3 16 1 4 Index no 3 4 6 1 1 1 Part name Jaw case head ʻMʼ Ultra jaws pair ʻMʼ Jaw pusher ʻHʼ...

Page 8: ...t which has the O ring fitted to the tool Install the safety cap to the tool Set up the compressor and be sure to install an air filter air regulator and air lubricator 3 device set between the compressor and the tool tWARNING 2 P 1 tWARNING 4 P 1 ATTENTION If the air pressure is too high damage to parts may occur If the pressure is too low some size of the rivet may not be correctly installed cut...

Page 9: ...he nosepiece of the air riveter against the workpiece After checking that there is no gap between the nosepiece and the workpiece press the switch A When you pull the switch or during the keeping pull position you may find a little air leak from the point of this switch This is not the defective of the quality but the normal condition The rivet will be set into the workpiece Release the switch and...

Page 10: ...ilar tool to remove the frame head AR2000S A Use a spanner or similar tool to loosen and remove the jaw case and then remove the jaw pusher spring jaw pusher and jaws AR2000M A AR2000H A Pull backwards the jaw case collar to loosen and remove the jaw case head and then remove the jaw pusher spring jaw pusher and jaws tCAUTION 2 P 3 tCAUTION 1 P 3 4 Use a brush or similar to clean all parts DISASSE...

Page 11: ...ubricating oil Lower the jaw case collar Align the notch Jaw case setting position 61 10 英語 ENGLISH NOTE When re assembling be sure to apply a lubricant such as grease to all moving and sliding parts Be careful not to leave out any parts and tighten all connections securely The jaws are consumable parts and they should be replaced periodically In the case of the AR2000M A and AR2000H A the jaw cas...

Page 12: ...iston 1 2 3 4 5 Turn off the air supply Use a spanner or similar tool to remove the frame head Use a Phillips screwdriver to remove the four tapping screws on the cylinder top and then separate the cylinder and the frame A Hold the frame vertical as the hydraulic oil will spill out if it is tipped sideways Hold the frame upside down and pull the air piston out from the cylinder top A Air Piston ma...

Page 13: ...upward and use the accessory hex key wrench to loosen the bleed plug to drain any excess oil After checking that no more oil is coming out re tighten the bleed plug A Be careful when loosening the bleed plug as the hydraulic oil may spurt out strongly Wipe away any oil outside the tool and clean up any spilt oil before using the tool After checking the jaw case setting position install the frame h...

Page 14: ...ghly to ensure that none of the small holes in the spool are blocked CLEANING RE ASSEMBLY 5 Reassemble by following the disassembly procedure in reverse A Apply grease to the O ring of the spool before reassembly A The front and rear change plugs and the change plug of the air hose connector refer to page 5 have the same shape so be careful not to confuse them Front Rear Rear Spool Change plugs Ch...

Page 15: ...h hydraulic oil has been added the piston will become hard to push Stop adding oil at this point ADDING OIL RE ASSEMBLY 4 Install the bleed plug STORAGE Store in a place which is well ventilated and free from excessive dust and humidity and where there is no danger that the tool will fall If not using the tool for an extended period of time carry out a maintenance inspection before storing it away...

Page 16: ...case setting position Refer to pages 9 and 10 Clean the jaws and inside the jaw case head and apply LOBSTER brand jaw lube or spray type lubricating oil or the accessory hydraulic oil to the backs of the jaws Refer to pages 9 and 10 Clean inside the cylinder and apply grease inside the cylinder and to the O ring Refer to pages 11 and 12 Loosen the bleed plug to allow the excess hydraulic oil to dr...

Page 17: ...16 英語 ENGLISH AR 2000S M H A 取扱 GB AR 2000S M H A 取扱 GB 14 08 27 13 55 ページ 16 ...

Page 18: ...3 26 24 25 27 54 60 59 55 54 55 53 52 50 62 70 72 69 71 71 73 62 62 58 55 55 54 51 50 49 56 75 48 c 74 14 8 15 12 13 9 11 31 39 47 46 45 44 43 19 20 19 38 37 36 35 34 33 40 40 40 40 AR2000S A PARTS TABLE AR 2000S M H A 取扱 GB AR 2000S M H A 取扱 GB 14 08 27 13 55 ページ 17 ...

Page 19: ... 44704 47 O ring P 60 10134 48 Cylinder cup ʻSʼ 29824 49 Grommet 29361 50 O ring S 5 10276 51 Cylinder cover ʻSʼ 29822 52 O ring P 10 10274 53 O ring P 6 10150 54 Change plug 29375 55 Pan head tapping screw 4 20 29610 56 Cylinder bottom 29366 58 Spool 29612 59 O ring P 5 4D 29613 60 O ring P 8 4D 29614 62 O ring P 9 10219 63 LOBSTER brand hydraulic oil 10012 64 Spanner ʻBʼ 29642 65 Spanner ʻAʼ 101...

Page 20: ... 29 28 30 34 42 50 49 48 57 63 62 58 57 58 56 55 53 43 47 46 19 20 19 41 40 39 a 38 37 36 43 43 65 65 73 75 72 74 74 77 61 58 58 57 54 53 52 59 65 76 51 25 c 78 27 AR2000M A PARTS TABLE 19 英語 ENGLISH AR 2000S M H A 取扱 GB AR 2000S M H A 取扱 GB 14 08 27 13 55 ページ 19 ...

Page 21: ... ʻMʼ 29635 50 O ring P 60 10134 51 Cylinder cup ʻMʼ 29360 52 Grommet 29361 53 O ring S 5 10276 54 Cylinder cover ʻMʼ 29359 55 O ring P 10 10274 56 O ring P 6 10150 57 Change plug 29375 58 Pan head tapping screw 4 20 29610 59 Cylinder bottom 29366 61 Spool 29612 62 O ring P 5 4D 29613 63 O ring P 8 4D 29614 65 O ring P 9 10219 66 LOBSTER brand hydraulic oil 10012 67 Spanner ʻBʼ 29642 68 Spanner ʻAʼ...

Page 22: ...8 56 55 53 65 65 61 58 73 75 72 74 74 76 58 57 54 53 52 59 65 51 c 13 17 15 16 19 18 20 19 21 22 23 11 12 14 47 41 50 49 48 46 45 19 20 19 40 39 38 37 36 35 42 42 42 42 77 AR2000H A PARTS TABLE 21 英語 ENGLISH AR 2000S M H A 取扱 GB AR 2000S M H A 取扱 GB 14 08 27 13 55 ページ 21 ...

Page 23: ...ʼ 29736 49 Air piston unit ʻHʼ 29758 50 O ring P 70 10212 51 Cylinder cup ʻHʼ 29741 52 Grommet 29361 53 O ring S 5 10276 54 Cylinder cover ʻHʼ 29740 55 O ring P 10 10274 56 O ring P 7 10149 57 Change plug 29375 58 Pan head tapping screw 4 20 29610 59 Cylinder bottom ʻHʼ 29739 61 Spool 29612 62 O ring P 5 4D 29613 63 O ring P 8 4D 29614 65 O ring P 9 10219 66 LOBSTER brand hydraulic oil 10012 67 Sp...

Page 24: ...ECTIVE IS LIMITED TO RE WORK OR THE REPLACEMENT OF SUCH GOODS AND IN NO CASE TO EXCEED THE INVOICE VALUE OF THE SAID GOODS UNDER NO CIRCUMSTANCES WILL LOBSTER BE LIABLE FOR DAMAGES OR COSTS INCURRED BY THE BUYER OR SUBSEQUENT USER IN RE PAIRING OR REPLACING DEFECTIVE GOODS ROUTINE MAINTENANCE AND REPAIR OF LOBSTER RIVET TOOLS CAN BE PERFORMED BY AN AVERAGE MECHANIC HOWEVER IF YOU HAVE A LOBSTER RI...

Page 25: ...AR 2000S M H A 取扱 GB AR 2000S M H A 取扱 GB 14 08 27 13 55 ページ 24 ...

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